Genie Superlift SL-5 User Manual

Parts & Service Manual
Part No. 32283
Rev A1
June 2005

Genie Superlift SL-5 Specifications

General

Brand	Genie
Model	Superlift SL-5
Category	Lifting Systems
Language	English

Summary

Specifications

Model Specifications (SL-5 to SL-25)

Detailed specifications for Genie Superlift models, including dimensions, load capacity, and net weight.

Load Handling Attachment Specs

Specifications for various load handling attachments like forks, booms, and platforms, including dimensions and weights.

Bolt Torque Specifications

Torque specifications for bolts by SAE grade and size, essential for safe assembly.

Scheduled Maintenance Inspections

Maintenance Schedule and Procedures

Outlines inspection types (Daily, Quarterly, Annual) and required procedures.

Maintenance Tables and Inspection Report

Lists inspection tasks (Tables A, B, C) and provides the structure for the inspection report.

Scheduled Maintenance Procedures

General Inspection Procedures (Table A)

Step-by-step daily inspection guides for manual, decals, parts, winch, columns, and cables.

Component Maintenance Procedures (Table B)

Procedures for inspecting column hold downs, welds, cleaning columns, and lubricating winch/barrel handler.

Mast and Brake System Maintenance (Table C)

Steps for caster lubrication, mast wear inspection, winch disk replacement, safety brake checks, and paint inspection.

Troubleshooting Flow Charts

Troubleshooting Safety and Preparation

Safety guidelines and preparation steps before troubleshooting, including tools and personnel requirements.

Mast Sequencing Troubleshooting

Flow chart for diagnosing and resolving mast sequencing issues.

Carriage Lifting Troubleshooting

Flow chart for diagnosing issues when the carriage does not raise but the winch operates.

Winch Operation Troubleshooting

Flow chart for diagnosing and resolving winch operation failures.

Repair Procedures

Base Assembly Repair

Instructions for removing the base for standard and straddle models.

Mast Assembly Repair

Procedures for mast disassembly, assembly, and safety brake release during service.

Winch Repair

Detailed steps for disassembling and assembling single-speed and two-speed winches.

Service Parts - Decals and Mast Components

How to Order Parts

Required information for ordering parts and contact details for Genie support.

Decals and Paint Identification (Figure 7-A)

Illustrated identification of decals and paint for machine components.

Number 1 Mast Attached Parts (Figure 7-B)

Illustrated parts list for components attached to the number 1 mast.

Mast Components - View 1 (Figure 7-E)

Illustrated parts list for mast components, including rollers and safety brakes.

Mast Components - View 2 (Figure 7-F)

Illustrated parts list for mast components, including rollers and safety brakes.

Mast Components - Pulleys and Cable (Figure 7-G)

Illustrated parts list for mast pulleys and cable routing.

Base Components Identification

Standard Base Components (Figure 7-C)

Illustrated parts list for the standard base assembly.

Straddle Base Components (Figure 7-D)

Illustrated parts list for the straddle base assembly.

Load Handling Attachments Identification

Forks Identification (Figure 7-H)

Illustrated parts list for various fork attachments.

Boom, Pipe Cradle, Load Platform (Figure 7-I)

Illustrated parts list for boom, pipe cradle, and load platform attachments.

Vertical Barrel Stacker Identification (Figure 7-J)

Illustrated parts list for the vertical barrel stacker attachment.

Rotating Barrel Handler Identification (Figure 7-K)

Illustrated parts list for the rotating barrel handler attachment.

Winch Assemblies Identification

Single Speed Winch (Figure 7-L)

Exploded view and parts list for the single-speed winch assembly.

Two Speed Winch (Figure 7-M)

Exploded view and parts list for the two-speed winch assembly.