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Genie TMZ-50/30 Service Manual

Genie TMZ-50/30
214 pages
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Service Manual
Second Edition
Seventh Printing
Part No. 43645
Part No. 65162
Rev B
June 2005
800-610-4101
ActionRental.com

Table of Contents

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Genie TMZ-50/30 Specifications

General IconGeneral
BrandGenie
ModelTMZ-50/30
CategoryBoom Lifts
LanguageEnglish

Summary

Section 1 Safety Rules

General Safety Rules

Important safety rules and signal word definitions for personnel.

Personal Safety

Awareness of hazards and protective measures for personnel.

Workplace Safety

Safety practices for the work environment and equipment.

Section 2 Specifications

Machine Specifications

Detailed specifications for batteries, fluid capacities, and tires.

Performance Specifications

Maximum boom function speeds for different models.

Hydraulic Specifications

Details on hydraulic oil type, viscosity, and optional fluids.

Section 3 Scheduled Maintenance Procedures

Scheduled Maintenance Procedures

Overview of scheduled maintenance inspections and procedures.

Checklist A Procedures

Procedures for daily and 30-day inspections.

Checklist B Procedures

Procedures for 50-hour and 100-hour inspections.

Checklist C Procedures

Procedures for semi-annual inspections.

Checklist D Procedures

Procedures for annual inspections.

Checklist E Procedures

Procedures for two-year inspections.

A-1 Perform Pre-operation Inspection

Visual inspection performed by the operator before each work shift.

A-2 Perform Function Tests

Tests to discover any malfunctions before the machine is put into service.

A-3 Perform Engine Maintenance (if equipped)

Engine maintenance required every 8 hours or daily, whichever comes first.

A-8 Perform Engine Maintenance - Honda Models (if equipped)

One-time engine maintenance after one month or 20 hours.

A-12 Perform Engine Maintenance - Honda Models (if equipped)

Engine maintenance every 50 hours or quarterly.

A-14 Perform Engine Maintenance - Honda Models (if equipped)

Engine maintenance every 100 hours or semi-annually.

B-1 Inspect the Batteries

Checking battery condition, fluid levels, connections, and wiring.

B-2 Inspect the Electrical Wiring

Inspecting for burnt, chafed, corroded, or loose wires.

B-3 Test the Emergency Stop

Testing the function of the Emergency Stop button at all control stations.

B-5 Test the Auxiliary Lowering

Testing the auxiliary lowering function for malfunctions.

B-8 Inspect the Parking Brake

Inspecting the parking brake, cables, and confirming secure connections.

Section 4 Repair Procedures

Before Repairs Start

Essential steps and safety precautions before starting any repair procedure.

Symbols Legend

Explanation of symbols used in repair procedures.

6-1 RPM Adjustment

Procedure to check and adjust engine RPM for performance.

How to Install and Calibrate the Tilt Level Sensor

Procedure for installing and calibrating the tilt level sensor.

12-2 Parking Brake

How to adjust the parking brake.

How to Adjust the Parking Brake

Step-by-step instructions for adjusting the parking brake.

Section 5 Troubleshooting Flow Charts

Before Troubleshooting

Essential steps and safety precautions before troubleshooting.

Observe and Obey

Key rules for performing troubleshooting procedures.

Fault Codes

Information on fault codes to pinpoint problems.

LED Diagnostic Readout

Explanation of the numerical codes displayed for machine status.

Fault Code Chart

Chart listing fault codes, conditions, possible causes, and solutions.

Section 6 Schematics

Electrical Schematics

Group of diagrams illustrating the machine's electrical system.

Electrical Schematic - DC Models (before serial number T5000-91)

Electrical schematic for DC models before serial number T5000-91.

Electrical Schematic - DC Models (from serial number T5000-91 to T5002-24)

Electrical schematic for DC models from T5000-91 to T5002-24.

Electrical Schematic - DC Models (after serial number T5002-25 to TMZ5003-228)

Electrical schematic for DC models after T5002-25 to TMZ5003-228.

Electrical Schematic - Gasoline Models (before serial number T5000-91)

Electrical schematic for gasoline models before T5000-91.

Electrical Schematic - Gasoline Models (from serial number T5000-91 to T5002-24)

Electrical schematic for gasoline models from T5000-91 to T5002-24.

Electrical Schematic - Gasoline Models (after serial number T5002-25 to TMZ5003-228)

Electrical schematic for gasoline models after T5002-25 to TMZ5003-228.

Electrical Schematic - Diesel Models (before serial number T5000-91)

Electrical schematic for diesel models before T5000-91.

Electrical Schematic - Diesel Models (from serial number T5000-91 to T5002-24)

Electrical schematic for diesel models from T5000-91 to T5002-24.

Electrical Schematic - Diesel Models (after serial number T5002-25 to TMZ5003-228)

Electrical schematic for diesel models after T5002-25 to TMZ5003-228.

Electrical Schematic - Gasoline Bi-Fuel Models (before serial number T5000-91)

Electrical schematic for gasoline bi-fuel models before T5000-91.

Electrical Schematic - Gasoline Bi-Fuel Models (from serial number T5000-91 to T5002-24)

Electrical schematic for gasoline bi-fuel models from T5000-91 to T5002-24.

Electrical Schematic - Gasoline Bi-Fuel Models (after serial number T5002-25 to TMZ5003-228)

Electrical schematic for gasoline bi-fuel models after T5002-25 to TMZ5003-228.

Electrical Schematic - Diesel Bi-Fuel Models (before serial number T5000-91)

Electrical schematic for diesel bi-fuel models before T5000-91.

Electrical Schematic - Diesel Bi-Fuel Models (from serial number T5000-91 to T5002-24)

Electrical schematic for diesel bi-fuel models from T5000-91 to T5002-24.

Electrical Schematic - Diesel Bi-Fuel Models (after serial number T5002-25 to TMZ5003-228)

Electrical schematic for diesel bi-fuel models after T5002-25 to TMZ5003-228.

Hydraulic Schematics

Group of diagrams illustrating the machine's hydraulic system.

Hydraulic Schematic - DC Models with Drive Option (before serial number T5000-91)

Hydraulic schematic for DC models with drive option before T5000-91.

Hydraulic Schematic - DC Models with Drive Option (after serial number T5000-90)

Hydraulic schematic for DC models with drive option after T5000-90.

Hydraulic Schematic - DC Models without Drive Option (before serial number T5000-91)

Hydraulic schematic for DC models without drive option before T5000-91.

Hydraulic Schematic - DC Models without Drive Option (after serial number T5000-90)

Hydraulic schematic for DC models without drive option after T5000-90.

Hydraulic Schematic - Engine-only Models with Drive Option (before serial number T5000-91)

Hydraulic schematic for engine-only models with drive before T5000-91.

Hydraulic Schematic - Engine-only Models with Drive Option (after serial number T5000-90)

Hydraulic schematic for engine-only models with drive after T5000-90.

Hydraulic Schematic - Engine-only Models without Drive Option (before serial number T5000-91)

Hydraulic schematic for engine-only models without drive before T5000-91.

Hydraulic Schematic - Engine-only Models without Drive Option (after serial number T5000-90)

Hydraulic schematic for engine-only models without drive after T5000-90.

Hydraulic Schematic - Bi-Fuel Models with Drive Option (before serial number T5000-91)

Hydraulic schematic for bi-fuel models with drive before T5000-91.

Hydraulic Schematic - Bi-Fuel Models with Drive Option (after serial number T5000-90)

Hydraulic schematic for bi-fuel models with drive after T5000-90.

Hydraulic Schematic - Bi-Fuel Models without Drive Option (before serial number T5000-91)

Hydraulic schematic for bi-fuel models without drive before T5000-91.

Hydraulic Schematic - Bi-Fuel Models without Drive Option (after serial number T5000-90)

Hydraulic schematic for bi-fuel models without drive after T5000-90.

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