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Genie TMZ-34/19 Service Manual

Genie TMZ-34/19
138 pages
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Service Manual
Part No. 52075
Rev C
June 2005
800-610-4101
ActionRental.com

Table of Contents

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Genie TMZ-34/19 Specifications

General IconGeneral
Lift Capacity500 lbs
Drive Motor24V DC
Max Gradeability25%
Working Height40 ft 6 in
Platform Height34 ft 6 in

Summary

Introduction

Important Information

Key safety rules and operating instructions for maintenance and repair procedures.

Technical Publications

Information regarding accuracy, product improvements, and feedback for Genie manuals.

Contact Us

Provides Genie Industries USA contact information including PO Box and website.

Section 1 Safety Rules

General Safety Rules

Instructions and warnings for safe operation and maintenance of the machine.

Personal Safety

Guidelines for personal safety awareness and protective measures during operation.

Workplace Safety

Safety precautions for the work environment, including fire hazards and tool maintenance.

Section 2 Specifications

Machine Specifications

Details on batteries, fluid capacities, tires, wheels, and tongue jack.

Performance Specifications

Information on boom function speeds, noise emissions, and operational parameters.

Hydraulic Specifications

Details on hydraulic oil, hydraulic power unit, and manifold specifications.

Manifold Component Specifications

Torque specifications for plugs and valve coil resistance values.

Hydraulic Hose and Fitting Torque Specifications

Torque values for SAE O-ring boss ports and Seal-Lok fittings.

SAE and Metric Fastener Torque Charts

Torque charts for various SAE and metric fasteners, with and without lubrication.

Section 3 Scheduled Maintenance Procedures

Observe and Obey

Mandatory procedures and precautions for maintenance personnel.

Symbols Legend

Explanation of symbols used in maintenance procedures for safety and clarity.

Maintenance Schedule and Reports

Guidelines for pre-delivery prep, maintenance schedules, and inspection reports.

Checklist A Procedures

Detailed procedures for pre-operation inspection, function tests, and specific maintenance tasks.

Checklist B Procedures

Procedures for inspecting batteries, electrical wiring, emergency stops, and other system checks.

Checklist C Procedures

Procedures for replacing hydraulic tank breather caps and performing axle/hitch maintenance.

Checklist D Procedures

Procedures for checking turntable bearing bolts, inspecting wear, and replacing hydraulic filter.

Checklist E Procedure

Procedure for testing or replacing the hydraulic oil.

Section 4 Repair Procedures

Observe and Obey

Mandatory guidelines for personnel performing repair procedures.

Before Repairs Start

Prerequisites and safety checks before commencing any repair work.

Platform Controls

Information and procedures related to platform control circuit boards and membrane overlays.

Platform Components

Procedures for removing and servicing the platform and platform rotator.

Jib Boom Components

Procedures for removing and servicing the jib boom and jib boom lift cylinder.

Boom Components

Procedures for disassembling and servicing the boom structure and lift cylinders.

Ground Controls

Details on ground control boxes, circuit boards, software configuration, and membrane overlays.

Hydraulic Power Unit

Components, valve adjustments, and pump testing procedures for the hydraulic power unit.

Manifolds

Information on turntable rotation, outrigger manifold components, and valve coil testing.

Turntable Rotation Components

Procedure for removing the turntable rotation motor.

Axle Components

Procedures for removing the axle, hub, and bearings.

Trailer Components

Information on trailer brake systems and parking brake adjustment procedures.

Outrigger Components

Procedures for removing outriggers and outrigger cylinders.

Section 5 Troubleshooting Flow Charts

Observe and Obey

Mandatory guidelines for personnel performing troubleshooting.

Before Troubleshooting

Prerequisites and safety checks before starting troubleshooting.

About This Section

Overview of troubleshooting flow charts and required test equipment.

General Repair Process

A flowchart illustrating the general steps for diagnosing and repairing malfunctions.

LED Diagnostic Readout

Explanation of the diagnostic display and numerical codes for machine status.

Fault Code Chart

List of fault codes, their conditions, possible causes, and solutions.

Troubleshooting Charts

Flow charts for diagnosing specific inoperative functions like boom, controls, and brakes.

Section 6 Schematics

Observe and Obey

Mandatory guidelines for personnel using schematics for repair.

Before Troubleshooting

Prerequisites and safety checks before using schematics for troubleshooting.

About This Section

Overview of electrical and hydraulic schematics provided in the manual.

Electrical Schematics

Diagrams illustrating the electrical system of the machine.

Hydraulic Schematics

Diagrams illustrating the hydraulic system of the machine.

Electrical Component and Wire Color Legends

Legends for abbreviations and wire colors used in electrical diagrams.

Limit Switch Legend

Identification of limit switches and their locations on the machine.

Trailer Lighting Wiring Diagram

Wiring diagram for trailer lighting systems for ANSI, CSA, and CE models.

Electrical Symbols Legend

Reference guide for electrical symbols used in schematics.

Electrical Schematic (Manual Outriggers)

Electrical schematic for models with manual outriggers, various serial number ranges.

Hydraulic Symbols Legend and Component Reference

Legend for hydraulic symbols and reference for power unit and manifold components.

Hydraulic Schematic (Manual Outriggers)

Hydraulic schematic for manual outrigger models across different serial number ranges.

Hydraulic Schematic (Hydraulic Outriggers)

Hydraulic schematic for hydraulic outrigger models across different serial number ranges.

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