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Genie Z Series User Manual

Genie Z Series
178 pages
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Maintenance Manual
- Booms
This manual includes detailed
procedures for each
maintenance inspection.
For Repair procedures, Fault
Codes, Electrical and Hydraulic
Schematics, refer to the
appropriate Service and Repair
Manual for your machine.
Part No. 1268489GT
Rev F
1
April 2018

Table of Contents

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Genie Z Series Specifications

General IconGeneral
Lift Capacity500 lb (227 kg) to 660 lb (300 kg)
Gradeability30%
Power SourceDiesel, Electric
Capacity500 lb (227 kg) to 1, 000 lb (454 kg)
Drive System4-wheel drive
Tire TypeSolid
Steering2-wheel or 4-wheel

Summary

Introduction

Important

General safety and operational information for maintenance.

Models included in this manual

Lists specific machine models covered in the manual.

Revision History

Details manual updates, revisions, and changes.

Safety Rules

Personal Safety

Precautions for personnel working on or around the machine.

Workplace Safety

Safety guidelines for the work environment.

Performance Specifications

Function Speeds

Details operational speeds for various machine models.

Drive Speeds

Specifies machine drive speed capabilities.

Torque Specifications

Tires and Wheels

Torque values for wheel and lug nut fasteners.

Engine Specifications

Deutz Engine Models

Technical specifications for Deutz engines.

Perkins Engine Models

Technical specifications for Perkins engines.

Ford Engine Models

Technical specifications for Ford engines.

Kubota Engine Models

Technical specifications for Kubota engines.

Hydraulic Specifications

Hydraulic Oil Specifications

Requirements and types of hydraulic fluids.

Hydraulic Hose and Fitting Torque Specifications

Torque values for hydraulic hose and fittings.

Maintenance Procedures

Maintenance Schedule

Overview of maintenance intervals and types.

Quarterly Maintenance Procedures

Q-2 Battery Inspection

Procedure for checking battery condition.

Q-11 Check and Adjust the Engine RPM

Procedure for verifying and setting engine speeds.

Q-21 Test the Drive Brakes

Procedure for testing machine brake performance.

Annual Maintenance Procedures

A-1 Grease the Turntable Rotation Bearing and Rotate Gear

Lubrication procedure for turntable components.

A-3 Inspect for Turntable Bearing Wear

Procedure to check for wear in the turntable bearing.

Programmed Maintenance Procedures

P0-1 Check the Track Tension and Fastener Torque, TRAX Models

Procedure for checking track tension on TRAX models.

P1-2 Replace the Drive Hub Oil

Procedure for replacing drive hub oil.

P2-3 Replace the Hydraulic Filters

Procedure for replacing hydraulic filters.

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