Genie Z-34 User Manual

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Service and Repair Manual

Serial Number Range

Z-34/22

from Z3414-9686

This manual includes:

Repair procedures

Fault Codes

Electrical and

Hydraulic Schematics

Bi-Energy Power

For detailed maintenance

procedures, refer to the

appropriate Maintenance

Manual for your machine.

Part No. 1268515

Rev A

September 2015

Table of Contents

Default Chapter2
- Find a Manual for this Model2
- Revision History3
- Serial Number Legend4
Safety Rules5
- Table of Contents7
Specifications13
- Machine Specifications13
- Performance Specifications13
- Hydraulic Specification14
- Hydraulic Component Specifications16
- Manifold Component Specifications16
- Machine Torque Specifications17
- Kubota Z482-E Engine Specifications18
- Generator Specifications19
- Hydraulic Hose and Fitting Torque Specifications20
- Torque Procedure21
- SAE and Metric Fasteners Torque Charts22
Repair Procedures23
- Introduction23
Platform Controls25
- Controllers25
  - Boom Function Speed Controller Adjustments25
- Diodes27
- Foot Switch27
- Toggle Switches28
  - How to Test a Toggle Switch28
Platform Components29
- Platform Leveling Slave Cylinder29
  - How to Remove the Platform Leveling Slave Cylinder29
  - How to Bleed the Leveling Slave Cylinder29
- Platform Rotator30
  - How to Remove the Platform Rotator30
  - How to Bleed the Platform Rotator31
- Platform Overload System32
  - How to Calibrate the Platform Overload System (if Equipped)32
Jib Boom Components34
- Jib Boom34
  - How to Remove the Jib Boom34
- Jib Boom Bell Crank35
  - How to Remove the Jib Boom Bell Crank35
- Jib Boom Lift Cylinder35
  - How to Remove the Jib Boom Lift Cylinder35
Primary Boom Components37
- Cable Track37
  - How to Repair the Primary Boom Cable Track37
- Primary Boom37
- Primary Boom Lift Cylinder40
  - How to Remove the Primary Boom Lift Cylinder40
- Primary Boom Extension Cylinder42
  - How to Remove the Primary Boom Extension Cylinder42
- Platform Leveling Master Cylinder43
  - How to Remove the Platform Leveling Master Cylinder43
Secondary Boom Components45
- Secondary Boom46
  - How to Disassemble the Secondary Boom46
- Secondary Boom Lift Cylinders49
  - How to Remove the Secondary Boom Lift Cylinders49
Engines51
- Timing Adjustment51
- RPM Adjustment51
- Engine Drive Pulley51
  - How to Remove the Engine Drive Pulley51
  - How to Install the Engine Drive Pulley52
- Coolant Temperature and Oil Pressure Switches53
Generator54
- Generator Pulley54
  - How to Remove the Generator Pulley54
  - How to Install the Generator Pulley54
- Generator Belts55
- Generator Voltage Regulator56
  - How to Adjust the Generator Voltage Regulator56
  - How to Replace the Voltage Regulator57
Hydraulic Pumps59
- Auxiliary Pump59
  - How to Test the Auxiliary Pump59
  - How to Remove the Auxiliary Pump59
- Function Pump60
  - How to Test the Function Pump60
  - How to Removet the Function Pump60
Manifolds62
- 9-1 Function Manifold Components62
- Valve Adjustments - Function Manifold64
- Jib Boom / Platform Rotate Manifold Components66
- Valve Coils67
Fuel and Hydraulic Tanks69
- Fuel Tank69
  - How to Remove the Fuel Tank69
- Hydraulic Tank69
  - How to Remove the Hydraulic Tank69
Turntable Rotation Components71
- Rotation Hydraulic Motor71
  - How to Remove the Turntable Rotation Motor71
Axle Components72
- Yoke and Hub72
- Steer Cylinder74
Non-Steer Axle Components75
- 13-1 Drive Motor75
- Drive Hubs75
Motor Controller76
Fault Codes77
- Introduction77
  - Fault Code Charts79
Schematics83
- Introduction83
- Electrical Symbol Legend84
- Hydraulic Symbols Legend85
- Electrical Schematic - from Serial Number 4800 to 5426 (ANSI / CSA)88
- Electrical Schematic - from Serial Number 4800 to 5426 (CE)92
- Electrical Schematic - from Serial Number 5427 (ANSI / CSA)96
- Electrical Schematic - from Serial Number 5427 (CE)100
- Ground Control Box Switch Panel Wiring Diagram104
- Ground Control Box Terminal Strip Wiring Diagram105
- Platform Control Box Wiring Diagram108
- Power Cable Wiring Diagram109
- Drive Contactor Panel Wiring Diagram112
- Manifold and Limit Switch Wiring Diagram113
- LVI / BCI Option Wiring Diagram, from Serial Number 4800 to 5426116
- LVI / BCI Option Wiring Diagram, from Serial Number 5427117
- Engine Wiring Diagram120
- Hydraulic Schematic121

Questions and Answers:

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Genie Z-34 Specifications

General

Brand	Genie
Model	Z-34
Category	Boom Lifts
Language	English

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