Genie Z-40/23N RJ Service Manual

Maintenance Manual
- Booms
S
®
Booms
This manual includes detailed
procedures for each
maintenance inspection.
Z
®
Booms
For Repair procedures, Fault
Codes, Electrical and Hydraulic
Schematics, refer to the
appropriate Service and Repair
Manual for your machine.
Refer to the inside cover for a list of models
included in this manual.
Part No. 1268489GT
Rev G
October 2018

Genie Z-40/23N RJ Specifications

General

Weight	6, 622 kg
Power Source	Electric
Stowed Height	2.00 m
Lift Capacity	500 lb (227 kg)
Platform Size	0.76 m
Turning Radius (Inside)	2 ft (0.61 m)
Turning Radius Inside	2 ft (0.61 m)
Stowed Width	1.50 m

Summary

Introduction to Genie Booms Maintenance

Identifying the Correct Procedure for your Model

Guidance on selecting the correct maintenance steps based on machine model.

Safety Rules for Aerial Work Platforms

General Safety Requirements

Combines critical warnings and essential conditions required before performing maintenance.

Personal & Workplace Safety

Covers safety advice for individuals and general guidelines for the work environment.

Performance Specifications for Genie Booms

Drive Speeds

Specifies drive speeds for different models and operating conditions.

Torque Specifications

Lists torque values for various mechanical components.

Hydraulic Specifications

Hydraulic Oil Specifications

Details required and optional hydraulic fluid properties and grades.

Hydraulic Hose and Fitting Torque Specifications

Provides torque values for hydraulic hoses and fittings.

Maintenance Procedures

Commissioning Procedures

Quarterly Maintenance Procedures

General Inspections

System & Control Tests

Boom Angle & Safety Sensor Tests

Tests turntable, boom angle, and safety limit switches for accuracy.

Programmed Maintenance Procedures

Component Service and Replacement

Boom Cable and Wear Pad Checks