Genie Z-40/23N RJ Service And Repair Manual

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Service and Repair Manual

Serial Number Range

Z-40/23N

from Z40N13-1902 to

Z40N16N-

4499

This manual includes:

Repair

procedures

Fault Codes

Electrical and

Hydraulic Schematics

Z-40/23N RJ

from Z40NN-4500

For detailed maintenance

procedures, refer to the

appropriate Maintenance

Manual for your machine.

Part No. 1268528

Rev A2

September 2016

Table of Contents

Default Chapter2
- September2
- Find a Manual for this Model2
- Serial Number Legend4
Safety Rules5
- Table of Contents7
Specifications11
- Machine Specifications11
- Performance Specifications12
- Hydraulic Specification13
- Hydraulic Component Specifications15
- Manifold Component Specifications15
- Machine Torque Specifications16
- Hydraulic Hose and Fitting Torque Specifications17
- Torque Procedure18
- SAE and Metric Fasteners Torque Charts20
Repair Procedures21
- Introduction21
Platform Controls23
- Joysticks23
Platform Components32
- Platform Leveling Slave Cylinder32
- Platform Rotator33
- Platform Overload System34
- Platform Recovery Overload36
Jib Boom Components37
- Jib Boom37
- Jib Boom Bell Crank (Models Without Rotating Jib Boom)38
- Jib Boom Rotator (Models with Rotating Jib Boom)39
  - How to Bleed the Jib Boom Rotator40
- Jib Boom Lift Cylinder41
Primary Boom Components42
- Cable Track42
  - How to Remove the Cable Track42
  - How to Repair the Primary Boom Cable Track44
- Primary Boom44
  - How to Remove the Primary Boom45
  - How to Disassemble the Primary Boom47
- Primary Boom Lift Cylinder48
- Primary Boom Extension Cylinder50
- Platform Leveling Master Cylinder51
Secondary Boom Components53
- Secondary Boom54
- Secondary Boom Lift Cylinders58
Hydraulic Pump59
- Auxiliary and Function Pump59
- How to Remove the Function Pump60
- September61
Manifolds62
- 7-1 Function Manifold Components62
- Valve Adjustments - Function Manifold64
- Jib Boom and Platform / Jib Boom Rotate Manifold Components68
- Jib Boom and Platform / Jib Rotate Manifold Components69
- Valve Coils70
Turntable Rotation Components71
- Turntable Rotation Hydraulic Motor71
Steer Axle Components72
- Hub and Bearings72
- How to Calibrate the Steer Angle Sensor73
Non-Steer Axle Components75
- Drive Motors75
- 10-2 Drive Brake76
Motor Controllers77
Fault Codes78
- Introduction78
- Section 4 Fault Codes78
Control System Fault Codes79
- How to Retrieve Control System Fault Codes - Platform Controls79
- How to Retrieve Control System Fault Codes - Ground Controls80
- Control System Fault Codes81
Motor Controller Fault Codes89
- Drive Motor Thermal Sensor92
Schematics93
- Introduction93
- Section 5 Schematics93
- Wire Circuit Legend94
- Wiring Coloring and Legend98
- Power Cable Diagram103
- Motor Contoller Pin Legend104
- Ground Control Box Pin Legend105
- Platform Control Box Pin Legend106
- Turntable and Platform Controller Pin Legend107
- Electrical Symbol Legend108
- Hydraulic Symbols Legend109
Electrical Schematics111
- Electrical Schematic - Chassis112
- Electrical Schematic - Ground Controls113
- Electrical Schematic - Platform Controls116
- Ground Control Box Wiring Diagram117
- Platform Control Box Wiring Diagram120
- Platform Control Box Wiring Diagram - Options121
Hydraulic Schematics123
- Hydraulic Schematic124

Other manuals for Genie Z-40/23N RJ

Maintenance Manual182 pages

Operator's Manual46 pages

Questions and Answers:

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Genie Z-40/23N RJ Specifications

General

Brand	Genie
Model	Z-40/23N RJ
Category	Boom Lifts
Language	English

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