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Genie Z45/25J Bi-Energy User Manual

Genie Z45/25J Bi-Energy
44 pages
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Genie Z45/25J Bi-Energy Specifications

General IconGeneral
Lift Capacity500 lbs
Platform Rotation160°
Turntable Rotation355° Non-Continuous
Gradeability30%
Machine Width6 ft 6 in
Battery48 V DC (eight 6 V batteries)
Tire TypeSolid
Power Source48 V DC (eight 6 V batteries) / Kubota D1105 18.5 kW diesel

Summary

Machine Specifications

Machine Specifications Details

Details on tires, wheels, and fluid capacities for the machine.

Performance Specifications

Information on gradeability and various boom function speeds.

Scheduled Maintenance Procedure

Maintenance Observation and Safety Rules

Safety guidelines and operational rules for performing maintenance.

Maintenance Symbols Legend

Explains the meaning of safety symbols like Danger, Warning, Caution, Notice.

Maintenance Inspection Report

Maintenance Inspection Report Instructions and Legend

Guidelines for completing the report and understanding inspection codes (Y/N/R).

Maintenance Procedures

Test Exhaust Manifold Temperature Sensor Procedure

Step-by-step guide to test the exhaust manifold temperature sensor.

Program Temperature Display Settings

Procedure to set up display options like Type, units, filtering, and offset.

Calibrate Temperature Sensor Voltage Input

Steps to calibrate the temperature sensor's voltage input for accuracy.

Program Temperature Offset Adjustment

Procedure to adjust the temperature display's offset value.

Repair Procedures

Repair Observation and Safety Rules

Safety precautions and operational guidelines for performing repairs.

Repair Prerequisites and Preparation

Steps to take before starting repairs, including safety and tool checks.

Repair Symbols Legend

Explains the meaning of safety symbols like Danger, Warning, Caution, Notice.

Steer Axle Components

Steer Axle Yoke and Hub Procedures

Steps for removing and installing the yoke and hub assembly on the steer axle.

Steer Axle Hub and Bearing Procedures

Steps for removing and installing the hub and bearings on the steer axle.

Steer Axle Cylinder Removal

Procedure to remove the steer cylinders from the axle.

Steer Axle Tie Rod Removal

Procedure to remove the tie rod assembly from the steering system.

Non-steer Axle Components

Non-Steer Axle Drive Motor Removal

Steps to remove the drive motor from the non-steer axle.

Non-Steer Axle Torque Hub Procedures

Steps for removing the torque hub and related torque specifications.

Fiberglass Covers

Fiberglass Cover Repair and Replacement

Information on repairing minor damage or replacing fiberglass covers.

Electrical Schematic

Ground Control Box Terminal Strip Wiring Diagram

Ground Control Box Switch Panel Wiring Diagram

Platform Control Box Wiring Diagram

Platform Control Box Switch Panel Wiring Diagram

Engine Panel Diagram

Power Cable Diagram

Hydraulic Schematic

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