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Genie Z-62 User Manual

Genie Z-62
63 pages
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Operator's Manual
Serial Number Range
Z
-
62/40
from Z6215A
-
101
CE
with
Maintenance
Information
Original Instructions
First Edition
First Printing
Part No. 1257653

Table of Contents

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Genie Z-62 Specifications

General IconGeneral
BrandGenie
ModelZ-62
CategoryBoom Lifts
LanguageEnglish

Summary

Introduction

About this manual

Provides guidance on the manual's purpose and its role as a permanent part of the machine.

Product Identification

Explains where to find the machine's serial number and other identifiers.

Contacting the Manufacturer

Details on how to contact Genie for support, accident reporting, and information updates.

Transfer of Machine Ownership

Instructions on registering the machine and updating ownership information for receiving updates.

Safety Sign Maintenance

Guidelines for maintaining and cleaning safety signs on the machine to ensure visibility.

Hazard Classification

Explains symbols, color coding, and signal words used for hazard identification on decals.

Symbol and Hazard Pictorials Definitions

General Safety

Personal Safety

Personal Fall Protection

Details requirements and procedures for using personal fall protection equipment (PFPE) during operation.

Work Area Safety

Electrocution Hazards

Information on avoiding electrical hazards and required clearances from power lines.

Tip-over Hazards

Guidelines on platform capacity, occupants, and factors affecting machine stability.

Slope and Wind Hazards

Addresses hazards related to slopes, tilt alarms, and wind conditions during operation.

Driving Hazards

Covers safe driving practices on uneven terrain and avoiding contact with structures.

Machine Alteration and Modification

Prohibits altering machine components, replacing tires, or modifying the platform without permission.

Operation on Slopes Hazards

Details maximum slope ratings for 2WD and 4WD in stowed position and gradeability.

General Work Area Precautions

Covers safe handling of loads, ladders, and vehicle stability during operation.

Fall Hazards

Emphasizes wearing safety belts/harnesses and maintaining firm footing on the platform.

Collision Hazards

Warns about blind spots, tailswing, overhead obstructions, and crushing hazards.

Bodily Injury Hazard

Discusses operating in ventilated areas, avoiding leaks, and proper compartment access for safety.

Explosion and Fire Hazards

Covers precautions for fuel, battery charging, and avoiding ignition sources.

Damaged Machine Hazards

Instructs not to use damaged machines and to ensure maintenance and legible decals.

Component Damage Hazards

Warns against using incorrect chargers or using the machine as a welding ground.

Battery Safety

Details burn, explosion, and electrocution hazards associated with batteries and their handling.

Panel Cradle Safety

Provides safety guidelines for using panel cradles, including capacity and securing loads.

Pipe Cradle Safety

Covers safety for pipe cradles, load capacity, securing pipes, and avoiding obstruction.

Welder Safety

Outlines safety procedures for operating a welder from the platform, including grounding and fire safety.

Tow Package Safety

Warns about hazards of free-wheel configuration and exceeding maximum towing speed or time.

Lockout After Each Use

Steps for securing the machine after operation, including parking, lowering boom, and key removal.

Legend

Controls

Ground Control Panel

Identifies components and functions of the ground control panel for machine operation.

Platform Control Panel

Identifies components of the platform control panel, including horn, level, and rotate switches.

Inspections

Pre-operation Inspection Fundamentals

Outlines the purpose and operator's responsibility for performing pre-operation inspections.

Pre-operation Inspection

Checklist of items to inspect before operation, including fluids, tires, decals, and components.

Function Test Fundamentals

Explains the purpose of function tests to discover malfunctions before machine use.

At the Ground Controls

Steps for testing machine functions and emergency stop at the ground controls.

Test the Tilt Sensor

Procedure to test the tilt sensor alarm functionality from the platform controls.

At the Platform Controls

Tests for emergency stop, horn, and foot switch functionality at the platform controls.

Test Machine Functions

Procedure to test all boom and platform functions from the platform controls.

Test the Steering

Tests steering direction and response using control handles and thumb rockers.

Test Drive and Braking

Tests the machine's drive function and braking performance in different directions.

Test the Drive Enable System

Verifies the drive enable indicator and switch operation for safe driving.

Test Limited Drive Speed

Measures maximum drive speed with the boom raised or extended.

Test the Oscillating Axle (if equipped)

Checks if tires maintain contact with the ground when driving over obstacles.

Test the Lift/Drive Select Function

Tests the selection between lift and drive functions and machine movement.

Test Aircraft Protection Package (if equipped)

Verifies the aircraft protection override function and system shutdown.

Workplace Inspection Checklist

A list of hazardous situations to be aware of and avoid during workplace inspection.

Decal Inspection

Provides a list of decals with part numbers and quantities for verification.

Operating Instructions

Fundamentals

Provides guidelines for operating the machine safely and by authorized personnel.

Starting the Engine

Instructions for starting the engine for gasoline/LPG and diesel models.

Emergency Stop

Explains how to use the Emergency Stop buttons at ground and platform controls.

Emergency Power

Procedure for using emergency power if the primary engine power source fails.

Operation from Ground

Steps to start the engine and operate controls from the ground.

To Position Platform

Instructions for positioning the platform using controls from the ground.

Operation from Platform

Procedure for operating the machine from the platform controls.

To Position Platform

How to move the platform using function control handles or buttons from the platform.

To Steer

Instructions for steering the machine using control handles and thumb rockers from the platform.

To Drive

Details on increasing, decreasing, and stopping machine movement from the platform.

Driving on a slope

Determines slope ratings and grade for safe machine operation on inclines.

To determine the slope grade:

Provides a procedure using tools to measure the slope grade.

Drive Enable

Explains the drive enable indicator and how to activate drive functions.

Drive Speed Select

Describes low and high range operation for inclines and maximum speed.

Engine Idle Select (rpm)

Details engine idle speed selection for low and high idle based on foot switch.

Generator (if equipped)

Instructions for starting and turning off the generator and its interaction with machine functions.

Machine Not Level Indicator Light

Explains the indicator light and steps to take when the tilt alarm sounds.

Check Engine Light

Action to take when the engine check light is on, indicating potential issues.

Aircraft Protection Package (if equipped)

Procedure for operating the machine when the platform bumper contacts an object.

Control Box Heater (if equipped)

How to activate or deactivate the control box heater.

Platform Overload Indicator Light

Explains the overload indicator light and how to remove weight from the platform.

After Each Use

Steps for securing the machine after operation, including parking and key removal.

Pipe Cradle Instructions

Guidelines for installing pipe cradles on the platform railings.

Pipe Cradle Operation

Safe operation procedures for using pipe cradles, including load capacity and securing.

Panel Cradle Assembly

Steps for assembling and installing panel cradles onto the platform base.

Panel Cradle Installation

Detailed instructions for installing panel cradles onto the platform.

Installation of Padding

Procedure for installing padding on platform rails to protect panels from contact.

Installation of Strap

Instructions for installing a strap assembly for securing loads to the platform.

Panel Cradle Operation

Steps for securing panel cradles and loads to the platform using straps.

Towing Instructions

Using the Tow Package

Procedures and warnings for using the tow package before and after towing the machine.

Before Towing

Steps to prepare the machine for towing, including wheel chocking and hub release.

After Towing

Procedures after towing, including chocking wheels, detaching tow bar, and testing functions.

Transport and Lifting Instructions

Observe and Obey

Important recommendations for drivers, securing machines, and using qualified personnel for transport.

Free-wheel Configuration for Winching

Steps to put the machine in free-wheel for winching, including brake release.

Securing to Truck or Trailer for Transit

Instructions for securing the machine to a truck or trailer using lock pins and straps.

Securing the Chassis

Guidelines for securing the machine chassis using chains of ample load capacity.

Securing the Platform

Method for securing the platform and boom in the stowed position using a nylon strap.

Lifting Observe and Obey

Requirements for qualified riggers and crane operators, and ensuring crane capacity.

Lifting Instructions

Procedure for lifting the machine, including boom/jib position and center of gravity.

Maintenance

Maintenance Observe and Obey

Guidelines for operator maintenance tasks, scheduled inspections, and Genie approved parts.

Maintenance Symbols Legend

Explanation of symbols used in maintenance procedures to convey meaning.

Check the Engine Oil Level

Procedure for checking and adding engine oil for various engine models.

Check the Hydraulic Oil Level

Procedure for checking and adding hydraulic oil, ensuring proper level in the tank.

Check the Engine Coolant Level – Ford and Perkins Models

Procedure for checking and adding engine coolant, with burn hazard warning.

Check the Batteries

Safety precautions and checks for batteries, including connections and hold-downs.

Check the Tire Pressure

Procedure for checking tire pressure, with warnings about over-inflation and repair products.

Scheduled Maintenance

Information on quarterly, annual, and bi-annual maintenance performed by trained personnel.

Specifications

Z-62/40 Range of Motion Chart

Visual representation of the machine's operational reach and movement capabilities.

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