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Genie Z-34/22 Service Manual

Genie Z-34/22
186 pages
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Service Manual
Serial Number Range
from Z3406-
4800 to
Z3414-
9685
Part No. 139234
Rev B1
April 2016

Table of Contents

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Genie Z-34/22 Specifications

General IconGeneral
Lift Capacity500 lbs
Platform Rotation180°
Turntable Rotation355° non-continuous
Stowed Height6 ft 6 in
Vertical Jib Rotation139°
Fuel TypeDiesel
Horizontal Reach22 ft 3 in
Power SourceDiesel
Drive Speed - Stowed3.5 mph

Summary

Introduction to the Service Manual

Important Information and Manuals

Read, understand and obey safety rules and operating instructions in the Operator's Manual.

Technical Publications and Contact Information

Genie endeavors to deliver accuracy; product specifications may change without notice.

Revision History

Details revisions made to the service manual, including dates and descriptions of changes.

Serial Number Legend

Explains the components and meaning of the machine's serial number.

Safety Rules for Operation and Maintenance

Personal and Workplace Safety Guidelines

Covers personal safety awareness, hazard symbols, and workplace safety practices.

Specifications for Z-34/22 Bi-Energy

Machine and Performance Specifications

Details specifications for tires, wheels, fuel capacities, and drive/function speeds.

Hydraulic and Fluid Specifications

Covers hydraulic oil requirements, optional fluids, and temperature ranges.

Component Specifications

Includes hydraulic component, manifold, torque, weight, engine, and generator specifications.

Scheduled Maintenance Procedures

Maintenance Schedule and Reports

Outlines inspection intervals, checklists, and maintenance report requirements.

Checklist A Procedures

Details daily/8-hour maintenance tasks including manual inspection and engine checks.

Checklist B Procedures

Covers 250-hour/quarterly maintenance like exhaust, electrical, battery, and drive system checks.

Checklist C Procedures

Details 500-hour/6-month maintenance, focusing on platform overload mechanisms and engine.

Checklist D Procedures

Covers 1000-hour/annual maintenance for boom wear pads and turntable bearing bolts.

Checklist E Procedures

Details 2000-hour/2-year maintenance, including hydraulic oil and steer axle wheel bearings.

Repair Procedures Overview

Before Starting Repairs

Read safety rules, ensure tools/parts availability, and adhere to instructions.

System Components and Troubleshooting

Platform Controls and Components

Details platform controls, leveling systems, and overload mechanisms.

Boom Components

Covers Jib Boom, Primary Boom, and Secondary Boom components and removal procedures.

Engine and Generator Systems

Provides information on engine timing, RPM, drive pulleys, generator, and belts.

Hydraulic and Fuel Systems

Details hydraulic pumps, manifolds, fuel, and hydraulic tanks.

Axle and Drive Components

Covers axle, non-steer axle components, and motor controller.

Fault Codes and Troubleshooting

Explains fault codes, conditions, causes, and solutions for machine issues.

Schematics and Diagrams

Symbol Legends

Illustrates electrical and hydraulic symbols used in schematics.

Electrical Schematics

Provides electrical schematics for various serial number ranges and configurations.

Wiring Diagrams

Includes diagrams for control box, power cable, and contactor panels.

Engine and Hydraulic Schematics

Presents engine and hydraulic system schematics for detailed analysis.

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