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Genie Z80/60 Service Manual

Genie Z80/60
324 pages
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Service Manual
Part No. 88619
Rev F3
February 2015
Z-80/60
TM
Serial Number Range
from Z80-101 to Z8013-4591

Table of Contents

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Genie Z80/60 Specifications

General IconGeneral
Gradeability45%
Power SourceDiesel
Swing360° Continuous
Platform Rotation160°
Horizontal Reach18.29 m
Up and Over Clearance8.83 m
Platform Capacity227 kg
Machine Width2.49 m
Machine Length11.27 m
Stowed Height3.00 m
Drive Speed4.8 km/h
Stowed Length24 ft
Platform Size30 x 96 in (0.76 x 2.44 m)
Drive Speed - Stowed4.5 mph (7.2 km/h)

Summary

Introduction

Important Information

Provides safety rules and operating instructions from the Operator's Manual for maintenance and repair.

Safety Rules

General Safety Rules and Maintenance Precautions

Emphasizes safety for maintenance, requiring trained personnel and adherence to manuals and regulations.

Personal Safety Guidelines

Highlights wearing protective gear, awareness of crushing hazards, and using approved footwear for personal safety.

Table of Contents

Section 1: Safety Rules

Details general safety rules applicable to all operations and maintenance procedures.

Section 2: Specifications

Provides detailed technical specifications for machine components, performance, and engine options.

Section 3: Scheduled Maintenance Procedures

Outlines procedures for daily, quarterly, semi-annual, annual, and biennial maintenance tasks.

Section 4: Repair Procedures

Details procedures for disassembling, repairing, and reassembling various machine components.

Section 5: Fault Codes

Lists diagnostic fault codes for system and engine issues, including causes and recovery actions.

Section 6: Schematics

Provides electrical and hydraulic schematics, wire circuit legends, and component pinouts for troubleshooting.

Specifications Overview

Performance Specifications

Covers drive speeds in stowed and extended positions, gradeability, and braking distance.

Hydraulic Component Specifications

Lists specifications for drive pumps, charge pumps, function pumps, auxiliary pumps, and manifolds.

Engine Specifications

Details specifications for various engine models including GM, Ford, Continental, Deutz, and Perkins engines.

Scheduled Maintenance Procedures

General Procedures and Symbols

Outlines safety procedures, inspection requirements, and symbols used throughout the maintenance section.

Maintenance Schedule and Checklists

Details inspection intervals (daily, quarterly, etc.) and the corresponding checklists (A, B, C, D, E).

Repair Procedures Overview

General Repair Guidelines and Safety

Emphasizes that repairs should be done by trained professionals using correct tools and parts.

Engine and System Fault Codes

Troubleshooting Guidelines and Safety

Provides essential safety precautions and general guidelines before commencing troubleshooting procedures.

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