Genie Z Series User Manual

April 2018 Maintenance Manual
Annual Maintenance Procedures
Part No. 1268489GT S
®
Booms • Z
®
Booms 113
3 Start the engine from the ground controls.
4 Using a suitable lifting device, place an
appropriate test weight equal to 340.2 kg on to
the center of the platform floor.
Result: The amber restricted range of motion
LED at the platform controls should come on
and the engine should continue to run.
5 Using a suitable lifting device, place an
additional appropriate test weight equal to
227.2 to 231.3 kg on to the center of the
platform floor. The total weight in the platform
must equal 567.4 to 571.5 kg.
Result: The alarm should sound and the
engine should turn off. The platform overload
indicator light should be on at both the ground
and platform controls.
6 Using a suitable lifting device, remove all test
weights from the platform.
7 Push in the ground controls red Emergency
Stop button to the off position, then pull the red
Emergency Stop button out to the on position
to reset the control system.
A-11
Inspect the Boom Extend/Retract
Cables - S-60 and S-80 Models
Genie specifications require that this procedure be
performed annually.
Manufacturers specifications require that this
procedure be performed by personnel that are
competent in cable / wire rope inspection.
Note: Additional or more frequent
inspections may be required due to the
following:
• exposed to hostile or corrosive
environmental conditions.
• boom is overloaded
• sustains a shock load
• electrical arcing
• unused for extended periods
The boom extend/retract cables are responsible for
the extension and retraction of the boom tubes.
Inspecting for foreign objects, damage and/or
improper adjustment of the boom extend/retract
cables and related components on a regular basis
is essential to good machine performance and safe
machine operation. The boom extend and retract
functions should operate smoothly and be free of
hesitation, jerking and unusual noise.
This maintenance procedure applies to the
following models: S-60, S-65, S-60 TRAX, S-65
TRAX, S-60 HC, S-60X, S-60XC, S-80, S-85,
S-80X, S-80XC, S-85XC
1 Raise the boom to the horizontal position and
fully extend the boom.
2 After the boom is fully extended, lower the
boom until the platform is at chest height. Turn
the machine off.

Genie Z Series Specifications

General

Lift Capacity	500 lb (227 kg) to 660 lb (300 kg)
Gradeability	30%
Power Source	Diesel, Electric
Capacity	500 lb (227 kg) to 1, 000 lb (454 kg)
Drive System	4-wheel drive
Tire Type	Solid
Steering	2-wheel or 4-wheel