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Genie Z-45/25 Bi-Energy User Manual

Genie Z-45/25 Bi-Energy
38 pages
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Second Edition
Second Printing
Part No. 82596
Operator’s Manual
with Maintenance Information
Bi-Energy Power

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Genie Z-45/25 Bi-Energy Specifications

General IconGeneral
Platform Rotation160°
Gradeability30%
Working Height15.70 m
Lift Capacity227 kg
Platform Size0.76 m
Turning Radius (Outside)4.27 m
Power SourceHybrid
Machine Width1.79 m
Drive Motor Power48V DC
Lift Motor Power48V DC
Overall Length6.83 m
Overall Width1.79 m

Summary

Safety Rules

Do Not Operate Unless

Conditions required before operating the machine.

Electrocution Hazards

Tip-over Hazards

Fall Hazards

Collision Hazards

Bodily Injury Hazard

Component Damage Hazards

Explosion and Fire Hazards

Damaged Machine Hazards

Battery Safety

Burn Hazards

Risks associated with battery acid and handling.

Explosion Hazards

Risks related to flammable battery gases.

Lifting Hazard

Decal Legend

Controls - Platform Panel

Platform Control Panel Overview

Identifies buttons and switches on the platform control panel.

Controls - Ground Panel

Pre-operation Inspection

Do Not Operate Unless

Conditions required before performing the inspection.

Pre-operation Inspection Checklist

Maintenance - Hydraulic Oil

Check the Hydraulic Oil Level

Procedure for checking and maintaining hydraulic oil levels.

Maintenance - Engine Oil

Maintenance - Batteries

Maintenance - Engine Coolant

Maintenance - Tire Pressure

Scheduled Maintenance

Function Tests

Do Not Operate Unless

Conditions required before performing function tests.

Function Tests - Ground Controls

Test Emergency Stop

Verifies the function of the emergency stop button.

Test the Machine Functions

Checks operation of all machine functions.

Test the Tilt Sensor

Verifies the tilt sensor and alarm functionality.

Test Auxiliary Controls

Checks operation of auxiliary controls.

Function Tests - Platform Controls

Test Emergency Stop

Verifies platform emergency stop button.

Test the Horn

Checks if the horn sounds correctly.

Test the Foot Switch

Verifies the foot switch operation.

Test Machine Functions

Checks operation of all machine functions from the platform.

Test the Steering

Verifies steering control operation.

Function Tests - Drive and Braking

Test Drive and Braking

Verifies drive and braking system operation.

Function Tests - Limited Drive Speed

Test Limited Drive Speed

Checks drive speed limitations under various boom conditions.

Function Tests - Drive Enable System

Test the Drive Enable System

Verifies the drive enable system operation.

Function Tests - Auxiliary Controls

Test Auxiliary Controls

Checks auxiliary controls operation.

Function Tests - Lift/Drive Select

Test the Lift/Drive Select Function

Verifies lift/drive select function.

Workplace Inspection

Workplace Inspection Checklist

Lists hazards to check in the work environment.

Do Not Operate Unless

Conditions required before inspecting the workplace.

Operating Instructions

Do Not Operate Unless

Conditions required before operating the machine.

Operating Instructions - Starting and Emergency

Starting the Engine

Steps for starting the machine's engine.

Emergency Stop

How to operate the emergency stop function.

Operating Instructions - Ground Operation

Operation from Ground

Instructions for operating from the ground controls.

To Position Platform

Steps to position the platform from ground controls.

Operating Instructions - Platform Operation

Operation from Platform

Instructions for operating from the platform controls.

To Position Platform

Steps to position the platform.

To Steer

How to steer the machine from the platform.

To Drive

How to drive the machine from the platform.

Operating Instructions - System Indicators

Drive Enable

Explains the drive enable indicator light.

Engine Idle Select

Describes engine idle speed selection.

Machine Not Level Indicator

Explains the machine not level indicator.

Platform Overload Indicator

Explains the platform overload indicator.

Controller Fault Indicator

Explains the controller fault indicator.

Operating Instructions - Battery Charging

Charging the Batteries with the Engine

How to charge batteries using the engine.

Charging the Batteries with the AC Charger

How to charge batteries using the AC charger.

Operating Instructions - After Each Use

After Each Use

Procedures to follow after operating the machine.

Transport and Lifting Instructions

Free-wheel Configuration for Winching

Procedures for configuring the machine for winching.

After Loading

Steps to take after the machine is loaded for transport.

Securing to Truck or Trailer

Securing the Chassis

Methods for securing the machine chassis for transport.

Securing the Platform

Methods for securing the platform for transport.

Lifting Instructions

Lifting Procedures

Guidelines for safely lifting the machine.

Decals

Inspection for Decals with Words

Guide to checking word-based decals.

Specifications - Z-45/25 Bi-Energy

Z-45/25 Bi-Energy (no jib) Specifications

Technical details for the Z-45/25 Bi-Energy model.

Specifications - Z-45/25J Bi-Energy

Z-45/25J Bi-Energy (jib) Specifications

Technical details for the Z-45/25J Bi-Energy model.

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