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Genie GR-12 Service Manual

Genie GR-12
204 pages
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Service Manual
Serial Number Range
from GR10-20000
to GR16-
40865
from GR16P-40866
to GR16P-
44699
from GRP-44700
from GRR-
101
from QS11-1000
to QS16-
2429
from QS16P-2430
to QS16P-
4499
from QSP-4500
Part No. 1275811GT
Rev A2
May 2018

Table of Contents

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Genie GR-12 Specifications

General IconGeneral
Machine Width1.2 m
Machine Length2.44 m
Machine Height2.54 m
Power SourceElectric
Stowed Height2.54 m
Drive Speed - Lowered4.8 km/h
Turning Radius (Inside)2.44 m
Platform Width1.12 m
Tire TypeNon-marking
Travel Speed4.8 km/h
Ground Clearance0.1 m
Overall Length2.44 m
Overall Width1.2 m
Overall Height2.54 m

Summary

Safety Rules

Personal Safety

Awareness of hazards and safe practices for personnel.

Workplace Safety

Safety rules for maintaining a safe work environment.

Specifications

Machine Specifications

Details on batteries, motor, fluid capacities, and dimensions.

Performance Specifications

Data on drive speed, braking, gradeability, and function speeds.

Hydraulic Oil Specifications

Requirements and types of hydraulic fluids for the system.

Hydraulic Hose and Fitting Torque Specifications

Torque values for hydraulic hose and fitting installation.

Scheduled Maintenance Procedures

Quarterly Maintenance Procedures

Maintenance tasks to be performed on a quarterly basis.

Annual Maintenance Procedures

Maintenance tasks to be performed on an annual basis.

Programmed Maintenance Procedures

Maintenance tasks based on operating hours or intervals.

Commissioning Procedures

Quarterly Maintenance Procedures

Q-2 Battery Inspection

Inspect battery condition, cables, and specific gravity.

Q-13 Test the Drive Brakes

Test the function and performance of the drive brakes.

Q-14 Test the Drive Speed – Stowed Position

Test the drive speed while the machine is stowed.

Q-15 Test the Drive Speed - Raised Position

Test the drive speed while the machine is raised.

Annual Maintenance Procedures

A-2 Test the Platform Overload System (if equipped)

Test the platform overload system for proper function.

Programmed Maintenance Procedures

P2-1 Replace the Hydraulic Return Filter

Replace the hydraulic tank return filter.

P2-2 Test or Replace the Hydraulic Oil

Test or replace the hydraulic oil.

Repair Procedures

Platform Controls

1-1 Circuit Board

How to remove and replace the platform controls circuit board.

Ground Controls

2-2 Machine Setup

Procedure to set machine parameters via ground controls.

2-3 Level Sensors

Information on level sensors and tilt alarm activation.

How to Install and Calibrate the Level Sensor - Procedure 1

Steps for installing and calibrating the Procedure 1 level sensor.

Hydraulic Pump

Function Manifold

Mast Components

Diagnostics

Operational Indicator Codes (OIC)

Codes indicating machine status or faults on platform controls.

Diagnostic Trouble Codes (DTC)

Codes indicating device or circuit malfunctions in the system.

Schematics

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