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Genie GRC-12 Service Manual

Genie GRC-12
117 pages
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Service Manual
Part No. 227123
Rev B1
September 2016
GRC -12
Serial Number Range
from GRC11-1000
to GRC16-2369
from GRC16P-2370
to GRC16P-4599
from GRCP-4600

Table of Contents

Other manuals for Genie GRC-12

Questions and Answers:

Genie GRC-12 Specifications

General IconGeneral
BrandGenie
ModelGRC-12
CategoryLifting Systems
LanguageEnglish

Summary

Introduction

Important Information

Read and obey safety rules and operating instructions in the Operator's Manual.

Safety Rules

Danger

Failure to obey rules results in death or serious injury.

Do Not Perform Maintenance Unless:

Conditions required before performing maintenance.

Personal Safety

Awareness of hazards for safe machine operation.

Workplace Safety

Safety precautions for the work area and materials.

Specifications

Hydraulic Hose and Fitting Torque Specifications

Torque values for JIC 37° fittings and SAE O-ring boss ports.

Torque Procedure

Step-by-step guide for torquing JIC 37° fittings.

Scheduled Maintenance Procedures

A-1 Inspect the Manuals and Decals

Ensuring operator manuals and safety decals are present and legible.

A-2 Perform Pre-operation Inspection

Visual inspection by operator before each work shift.

A-3 Perform Function Tests

Testing all machine functions for proper operation.

B-1 Inspect the Batteries

Checking battery condition, connections, and charging.

Models without maintenance-free or sealed batteries

Specific steps for checking battery specific gravity.

B-2 Inspect the Electrical Wiring

Checking for burnt, chafed, corroded, or pinched wires.

B-3 Inspect the Tires and Wheels (including castle nut torque)

Checking tire condition and wheel castle nut torque.

B-4 Test the Emergency Stop

Verifying the proper function of the Emergency Stop buttons.

B-5 Test the Key Switch

Ensuring proper operation of the key switch for control selection.

B-8 Test the Drive Brakes

Testing the drive brakes for smooth operation and holding capability.

B-9 Test the Drive Speed - Stowed Position

Measuring drive speed when the platform is stowed.

B-10 Test the Drive Speed - Raised Position

Measuring drive speed when the platform is raised.

B-11 Test the Slow Drive Speed

Testing the machine's slow drive speed function.

B-14 Perform Hydraulic Oil Analysis

Testing hydraulic oil for contamination and service life.

E-1 Test or Replace the Hydraulic Oil

Testing or replacing hydraulic oil every 2000 hours or two years.

Repair Procedures

Before Repairs Start

Prerequisites for starting repair procedures.

Platform Controls

Key components and functions of the platform control system.

2-3 Level Sensor

How to install and calibrate the level sensor.

3-1 Function Pump

How to test the hydraulic pump's performance.

10-1 Mast

How to remove the mast assembly.

How to Disassemble the Mast

Step-by-step instructions for disassembling the mast.

Diagnostics

Before Troubleshooting

Safety and preparation steps before diagnosing issues.

Observe and Obey

Guidelines for qualified personnel performing troubleshooting.

Troubleshooting "HXXX" and "PXXX" Faults

Steps for diagnosing and fixing HXXX and PXXX fault types.

Type "HXXX" Faults

Diagnostic trouble codes related to hydraulic functions.

Type "PXXX" Faults

Diagnostic trouble codes related to power type devices.

Type "UXXX" Faults

Diagnostic trouble codes related to user interface devices.

Type "FXXX" Faults

Diagnostic trouble codes related to machine feedback devices.

Type "CXXX" Faults

Diagnostic trouble codes related to control devices.

Schematics

Observe and Obey

Guidelines for safe operation of troubleshooting and repair.

Electrical Schematics

Diagrams showing the machine's electrical system.

Hydraulic Schematics

Diagrams illustrating the machine's hydraulic system.

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