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Genie Z45/25 User Manual

Genie Z45/25
37 pages
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First Edition
Seventh Printing
Part No. 52421
Operator’s Manual
with Maintenance Information

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Genie Z45/25 Specifications

General IconGeneral
Lift Capacity500 lbs
Platform Rotation180°
Turntable Rotation355° non-continuous
Gradeability30%
Horizontal Reach25 ft
Power SourceDiesel
Machine Width6.5 ft
Ground Clearance1 ft
Engine Power48 hp

Summary

Safety Rules

Electrocution Hazards

Understanding and preventing hazards related to electrical contact.

Tip-over Hazards

Identifying and mitigating risks associated with machine instability and tipping.

Fall Hazards

Ensuring operator safety and preventing falls from the platform.

Bodily Injury Hazard

Awareness of risks leading to personal injury during operation.

Collision Hazards

Preventing accidents caused by contact with other objects or structures.

Explosion and Fire Hazards

Recognizing and avoiding fire and explosion risks.

Damaged Machine Hazards

Guidelines for operating only undamaged and properly maintained machinery.

Battery Safety

Safe handling and maintenance procedures for machine batteries.

Decal Legend

Explanation of symbols, color coding, and signal words used on machine decals.

Controls

Ground Control Panel Overview

Identification and function of controls located on the ground control panel.

Platform Control Panel Overview

Identification and function of controls located on the platform control panel.

Pre-operation Inspection

Maintenance

Engine Oil Level Check

Procedure for checking and maintaining the correct engine oil level.

Hydraulic Oil Level Check

Procedure for checking and maintaining the correct hydraulic oil level.

Engine Coolant Level Check

Procedure for checking and maintaining the correct engine coolant level.

Battery Maintenance

Steps for inspecting and maintaining the machine's batteries.

Tire Pressure Check

Procedure for checking and adjusting tire pressure for optimal performance.

Scheduled Maintenance Overview

Information on periodic maintenance tasks performed by qualified technicians.

Function Tests

Ground Control Operations Testing

Steps to test machine functions when operated from the ground controls.

Ground Emergency Stop Test

Procedure to test the emergency stop function from the ground controls.

Machine Function Test (Ground)

Verification of all boom and platform functions from ground controls.

Tilt Sensor Test

Testing the tilt sensor alarm functionality.

Auxiliary Controls Test (Ground)

Testing auxiliary controls from the ground position.

Platform Control Operations Testing

Steps to test machine functions when operated from the platform controls.

Platform Emergency Stop Test

Procedure to test the emergency stop function from the platform controls.

Horn Test

Testing the horn functionality from the platform.

Foot Switch Test

Verifying the function of the foot switch for operation.

Steering Test

Testing the steering mechanism and response from the platform.

Drive and Braking Test

Testing the machine's ability to drive and brake correctly.

Drive Enable System Test

Verifying the operation of the drive enable system.

Auxiliary Power Test

Testing the machine's functions using auxiliary power.

Lift/Drive Select Function Test

Testing the lift/drive select switch functionality.

Limited Drive Speed Test

Measuring and verifying maximum drive speeds under various conditions.

Oscillate Axle Test

Testing the function and stability of the oscillate axle.

Workplace Inspection

Operating Instructions

Starting the Engine

Step-by-step guide for starting the machine's engine.

Emergency Stop Procedures

How to use the emergency stop button to halt machine operations.

Auxiliary Power Operation

Using auxiliary power when the primary power source fails.

Ground Operation

Instructions for operating the machine from the ground controls.

Platform Operation

Instructions for operating the machine from the platform controls.

Driving and Steering

Guidance on how to drive and steer the machine.

Drive System Features

Explanation of drive enable, speed selection, and engine idle features.

Stopping the Engine and Post-Use

Procedures for safely stopping the engine and securing the machine after use.

Transport Procedures

Free-wheel and Winching Configuration

Instructions for configuring the machine for winching or free-wheeling.

Securing for Transit

Methods for securely loading and transporting the machine.

Decals

Decal Identification and Inspection

Guide to identifying and checking the condition of machine decals.

Specifications

Standard Base Model Specifications

Technical specifications for standard base models of the machine.

Controls Specifications

Specifications related to the machine's control systems.

Narrow Base Model Specifications

Technical specifications for narrow base models of the machine.

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