Genie Z-34/22N Service Manual

Name: Genie Z-34/22N
Brand: Genie
Rating: 5 (1 reviews)

188 pages

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Service Manual

Serial Number Range

Z-30/20N

from Z30N08-11500 to

Z30N14-

15221

Z-30/20N RJ

from Z34N07-6291 to

Z34N14- 10983

Z-34/22N

from Z3407-5427 to

Z3414-

9685

Z-34/22DC

Part No. 139378

Rev C1

April 2016

Default Chapter2
- April2
- Find a Manual for this Model2
- Serial Number Legend5
Safety Rules6
- Table of Contents8
Specifications14
- Machine Specifications14
- Machine Component Weights15
- Performance Specifications16
- Hydraulic Specification17
- Viscosity Index17
- Hydraulic Component Specifications20
- Manifold Component Specifications20
- Machine Torque Specifications21
- Hydraulic Hose and Fitting Torque Specifications22
- Torque Procedure23
- SAE and Metric Fasteners Torque Charts25
Scheduled Maintenance Procedures26
- Introduction26
- Pre-Delivery Preparation Report29
- Maintenance Inspection Report31
Checklist a Procedures32
- Inspect the Manuals and Decals32
- Perform Pre-Operation Inspection33
- Perform Function Tests33
- Perform 30 Day Service34
- Grease the Turntable Rotation Bearing and Worm Drive Gear34
- Replace the Drive Hub Oil35
Checklist B Procedures36
- Inspect the Battery36
- Inspect the Electrical Wiring37
- Inspect the Tires, Wheels and Lug Nut Torque38
- Confirm the Proper Brake Configuration39
- Check the Drive Hub Oil Level and Fastener Torque39
- Test the Ground Control Override40
- Test the Platform Self-Leveling40
- Test the Drive Brakes41
- Test the Drive Speed - Stowed Position41
- Test the Drive Speed - Raised or Extended Position42
- Test the Alarm Package (if Equipped)43
- Test the Turntable Rotation Stop44
- Check the Electrical Contactors44
- Perform Hydraulic Oil Analysis45
- Test the Emergency Power System45
Checklist C Procedures47
- Grease the Platform Overload Mechanism (if Equipped)47
- Test the Platform Overload System (if Equipped)47
Checklist D Procedures49
- Check the Boom Wear Pads49
- Check the Free-Wheel Configuration50
- Check the Turntable Rotation Bearing Bolts51
- Replace the Drive Hub Oil52
- Replace the Hydraulic Tank Return Filter Element52
- Inspect for Turntable Bearing Wear53
Checklist E Procedures54
- Test or Replace the Hydraulic Oil54
- Grease the Steer Axle Wheel Bearings56
- April57
Repair Procedures58
- Introduction58
Platform Controls60
- Controllers60
Platform Components62
- Platform Leveling Slave Cylinder62
- Platform Rotator63
- Platform Overload System64
Jib Boom Components67
- Platform Overload System67
- Jib Boom Bell Crank (Models Without Rotating Jib Boom)68
- Jib Boom Bell Crank (Models with Rotating Jib Boom)69
- Jib Boom Lift Cylinder71
Primary Boom Components72
- Cable Track72
  - How to Repair the Primary Boom Cable Track72
- Primary Boom73
  - How to Remove the Primary Boom73
  - How to Disassemble the Primary Boom75
- Primary Boom Lift Cylinder76
- Primary Boom Extension Cylinder78
- Platform Leveling Master Cylinder80
Secondary Boom Components81
- Secondary Boom82
- Secondary Boom Lift Cylinder87
Hydraulic Pump90
- Auxiliary and Function Pump90
Manifolds91
- 7-1 Function Manifold Components91
- Valve Adjustments - Function Manifold95
- Jib Boom and Platform / Jib Boom Rotate Manifold Components98
- Valve Coils100
  - How to Test a Coil Diode101
Turntable Rotation Components103
- Turntable Rotation Hydraulic Motor103
Steer Axle Components104
- Hub and Bearings104
  - How to Remove the Hub and Bearings104
  - How to Install the Hub and Bearings104
Non-Steer Axle Components106
- Motor Controller106
Fault Codes107
- Introduction107
  - Fault Code Charts109
Schematics112
- Introduction112
- Section 6 Schematics112
- Electrical Symbol Legend113
- Hydraulic Symbols Legend114
- Limit Switch Location Legend115
Electrical Schematics - Options116
- April116
- Power Cable Wiring Diagram117
- Drive Contactor Panel Wiring Diagram118
- Manifold and Limit Switch Wiring Diagram121
- LVI/BCI Option Wiring Diagram122
- Work and Drive Lights Option125
- CTE Option, (CE Models)126
- Charger Interlock Option129
Hydraulic Schematics130
- Hydraulic Schematic131
Electrical Schematics - ANSI / CSA / as Models132
- Electrical Schematic, (ANSI / CSA / AS) (before Serial Numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)133
- Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA / AS) (before Serial Numbers Z3010-12119, Z34N10-8857 and Z3410-7774)136
- Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA / AS) (before Serial Numbers Z3010-12119, Z34N10-8857 and Z3410-7774)137
- Ground Control Box Switch Panel Wiring Diagram, (ANSI / CSA / AS), (before Serial Numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)138
- Platform Control Box Wiring Diagram, (ANSI / CSA / AS) (before Serial Numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)141
Electrical Schematics - CE Models142
- Electrical Schematic, (CE), (before Serial Numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)143
- Ground Control Box Terminal Strip Wiring Diagram, (CE) (before Serial Numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)147
- Ground Control Box Switch Panel Wiring Diagram, (CE) (before Serial Numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)148
- Platform Control Box Wiring Diagram, (CE) (before Serial Numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)151
Electrical Schematics - ANSI and CSA Models152
- Electrical Schematic, (ANSI / CSA), (from Serial Numbers Z30N10-12119, Z34N10-8857 and Z3410-7774 to Z30N13-14695, Z34N13-10622 and Z3413-9441 )153
- Electrical Schematic, (ANSI / CSA)157
  - Z3413-9442 to Z30N14-15221, Z34N14-10983 and Z3414-9685)157
- Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA) (from Serial Numbers Z30N10-12119, Z34N10-8857 and Z3410-7774 to Z30N13-14695, Z34N13-10622 and Z3413-9441)161
- Ground Control Box Switch Panel Wiring Diagram, (ANSI / CSA), (from Serial Numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)162
- Platform Control Box Wiring Diagram, (ANSI / CSA), (from Serial Numbers Z30N10-12119, Z34N10-8857 and Z3410-7774)167
  - Z3413-9442 to Z30N14-15221, Z34N14-10983 and Z3414-9685)168
Electrical Schematics - as / CE Models170
- Electrical Schematic, (as / CE), (from Serial Numbers Z30N10-12119, Z34N10-8857 and Z3410-7774 to Z30N13-14695, Z34N13-10622 and Z3413-9441)171
- Electrical Schematic, (as / CE)175
  - Z3413-9442 to Z30N14-15221, Z34N14-10983 and Z3414-9685)175
- Ground Control Box Terminal Strip Wiring Diagram, (as / CE) (from Serial Numbers Z30N10-12119, Z34N10-8857 and Z3410-7774 to Z30N13-14695, Z34N13-10622 and Z3413-9441)179
- Ground Control Box Switch Panel Wiring Diagram, (as / CE) (from Serial Numbers Z30N10-12119, Z34N10-8857 and Z3410-7774 to Z30N13-14695, Z34N13-10622 and Z3413-9441)181
- Ground Control Box Terminal Strip Wiring Diagram, (as / CE) (from Serial Numbers Z30N13-14696, Z34N13-10623 and Z3413-9442 to Z30N14-15221, Z34N14-10983 and Z3414-9685)183
- Platform Control Box Wiring Diagram, (as / CE) (from Serial Numbers Z30N10-12119, Z34N10-8857 and Z3410-7774 to Z30N13-14695, Z34N13-10622 and Z3413-9441)185
- Platform Control Box Wiring Diagram, (as / CE)186
- Z34N14-10983 and Z3414-9685186

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Genie Z-34/22N Specifications

General

Working Height	12.52 m
Platform Height	10.52 m
Horizontal Reach	6.78 m
Lift Capacity	227 kg
Platform Rotation	180°
Turntable Rotation	355° Non-Continuous
Power Source	48 V DC (eight 6 V batteries) or Kubota Diesel Engine
Stowed Height	2.00 m
Drive Speed - Raised	1.1 km/h
Maximum Platform Height	10.52 m
Platform Length	0.76 m
Drive Speed - Stowed	6.0 km/h
Tyres	Solid Rubber
Fuel Type	Diesel