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Genie Z-45/25 User Manual

Genie Z-45/25
64 pages
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Operator's Manual
Serial Number Range
Z
-
45/25
from Z452513A
-
47001
ANSI/CSA
North America
South America
Asia
Z
-
45/25J
IC Power
with
Maintenance
Information
Fifth Edition
Fourth Printing
Part No. 218568

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Genie Z-45/25 Specifications

General IconGeneral
BrandGenie
ModelZ-45/25
CategoryLifting Systems
LanguageEnglish

Summary

Operator's Manual

Genie Z-45/25 / Z-45/25J Operator's Manual

Identifies the specific model and type of manual.

Introduction

About this manual

Provides overview of the manual's purpose and content.

Intended Use

Details the specific applications and purpose of the machine.

Bulletin Distribution and Compliance

Explains how safety bulletins are distributed and compliance is managed.

Contacting the Manufacturer

Information on how to contact Genie for support and inquiries.

Transfer of Machine Ownership

Instructions on updating ownership records for vital information.

Safety Sign Maintenance

Guidelines for maintaining and cleaning safety signs on the machine.

Hazard Classification

Explains symbols, color coding, and signal words used for hazard identification.

Symbol and Hazard Pictorials Definitions

General Safety

Work Area Safety

Electrocution Hazards

Safety precautions related to proximity to electrical power lines.

Tip-over Hazards

Hazards associated with machine instability and tipping over.

Operation on Slopes Hazards

Safe operation guidelines when working on inclines or slopes.

Collision Hazards

Precautions to avoid collisions with objects or personnel.

Fall Hazards

Safety measures to prevent falls from the platform.

Bodily Injury Hazard

Hazards related to moving parts and pressurized systems.

Explosion and Fire Hazards

Precautions against flammable substances and ignition sources.

Damaged Machine Hazards

Guidelines for operating only undamaged and properly maintained machines.

Component Damage Hazards

Hazards related to improper use of electrical components or grounding.

Battery Safety

Safety procedures for handling and maintaining batteries.

Lockout After Each Use

Steps to secure the machine after operation.

Panel Cradle Safety

Safety instructions for using panel cradles with the machine.

Pipe Cradle Safety

Safety instructions for using pipe cradles with the machine.

Personal Safety

Personal Fall Protection

Requirements for personal fall protection equipment (PFPE) when operating.

Legend

Controls

Platform Control Panel

Detailed explanation of controls located on the platform.

Inspections

Pre-operation Inspection Fundamentals

Importance and overview of pre-operation safety checks.

Function Test Fundamentals

Purpose and procedure for testing machine functions before use.

At the Ground Controls

Procedures for testing controls from the ground.

Test Machine Functions

Step-by-step guide to testing all machine operational functions.

Test the Tilt Sensor

Procedure for verifying the functionality of the tilt sensor.

Test Emergency Controls

Testing emergency control systems for proper operation.

At the Platform Controls

Procedures for testing controls from the platform.

Test the Horn

Procedure for testing the audible horn.

Test the Foot Switch

Verifying the function of the foot switch.

Test the Steering

Procedure to test the machine's steering functions.

Test Drive and Braking

Testing the drive system and braking mechanisms.

Test the Drive Enable System

Verifying the drive enable system's functionality.

Test Limited Drive Speed

Testing drive speed limitations under various boom configurations.

Test the Oscillating Axle (if equipped)

Procedure to test the oscillating axle's performance.

Test Aircraft Protection Package (if equipped)

Testing the aircraft protection system.

Workplace Inspection Checklist

Checklist of hazards to inspect in the operating environment.

Workplace Inspection Fundamentals

Importance of site inspection for safe machine operation.

Inspection for Decals with Words

Procedure for checking the legibility of decals with text.

Inspection for Decals with Symbols

Procedure for checking the legibility of decals with symbols.

Operating Instructions

Fundamentals

General principles for operating the machine safely and correctly.

Starting the Engine

Step-by-step guide for starting the machine's engine.

Emergency Stop

How to use the emergency stop buttons to halt all functions.

Emergency Power

Procedure for using emergency power when the engine fails.

Operation from Ground

Instructions for operating the machine from the ground controls.

Operation from Platform

Instructions for operating the machine from the platform controls.

To Steer

How to steer the machine using platform controls.

To Drive

How to drive the machine using platform controls.

Driving on a slope

Guidelines and ratings for operating the machine on slopes.

To determine the slope grade

Methods for measuring the slope of the operating area.

Drive Enable

Explanation of the drive enable indicator and function.

Drive Speed Select

How to select drive speed based on operating conditions.

LCD Screen (if equipped)

Explanation of the functions and displays of the LCD screen.

Perkins Engine

Specific operating notes for Perkins diesel engines.

Deutz engine

Specific operating notes for Deutz diesel engines.

After Each Use

Procedures to follow after completing machine operation.

Transport and Lifting Instructions

Free-wheel Configuration for Winching

How to set up the machine for winching.

Securing to Truck or Trailer for Transit

Methods for securing the machine to a transport vehicle.

Securing the Chassis

Procedures for securing the machine's chassis during transport.

Securing the Platform – Z-45/25

How to secure the platform for the Z-45/25 model.

Securing the Platform - Z-45/25J

How to secure the platform for the Z-45/25J model.

Lifting Instructions

Guidelines for safely lifting the machine using cranes.

Maintenance

Check the Engine Oil Level

Procedure for checking and maintaining the engine oil level.

Diesel Fuel Requirements

Minimum diesel fuel specifications for different engines.

Check the Hydraulic Oil Level

Procedure for checking and maintaining the hydraulic oil level.

Check the Engine Coolant Level – Liquid Cooled Models

Procedure for checking and maintaining engine coolant levels.

Check the Batteries

Procedures for checking battery condition and connections.

Check the Tire Pressure

Guidelines for checking tire pressure and specifications.

Scheduled Maintenance

Overview of periodic maintenance schedules and requirements.

Specifications

Z-45/25 Range of Motion

Diagram and data showing the working range of the Z-45/25 model.

Z-45/25J Range of Motion Chart

Diagram and data showing the working range of the Z-45/25J model.

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