Genie Z Series User Manual

April 2018
Table of Contents
x S
®
Booms • Z
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Booms Part No. 1268489GT
Section 3 Maintenance Procedures .................................................................................. 30
Introduction .......................................................................................................... 30
Maintenance Schedule ........................................................................................ 32
Pre-Delivery Preparation Report .......................................................................... 33
Scheduled Maintenance Inspection Report – Quarterly or Frequent .................. 34
Scheduled Maintenance Inspection Report - Annual........................................... 35
Programmed Maintenance Inspection Report - Booms ....................................... 36
Commissioning Procedures ............................................................................. 37
C-1 Perform 50 Hour Service ............................................................................... 37
C-2 Perform Engine Maintenance – 50 Hours ..................................................... 37
C-3 Perform 150 Hour Service ............................................................................. 38
Quarterly Maintenance Procedures ................................................................. 39
Q-1 Check for Open Bulletins and Owner Registration ....................................... 39
Q-2 Battery inspection ......................................................................................... 40
Q-3 Inspect the Electrical Wiring .......................................................................... 42
Q-4 Inspect the Electrical Contactor - DC / Bi-Energy Models ............................ 43
Q-5 Check the Exhaust System ........................................................................... 44
Q-6 Inspect the Tires, Wheels and Lug Nut Torque ............................................ 44
Q-7 Check the Generator Belts and Pulleys, Bi-Energy Models ......................... 45
Q-8 Check the Oscillate Directional Valve Linkage (if equipped) ........................ 46
Q-9 Visual Inspection of the Hydraulic Oil ........................................................... 47
Q-10 Inspect the Hydraulic Filters........................................................................ 48
Q-11 Check and Adjust the Engine RPM ............................................................ 49
Q-12 Test the Ground Control Override .............................................................. 54
Q-13 Test the Alarm Package (if equipped) ........................................................ 55
Q-14 Test the Emergency Power System ........................................................... 56
Q-15 Test the Engine Idle Select - Engine Models .............................................. 56
Q-16 Test the Fuel Select Operation - Gasoline/LPG Models ............................. 58
Q-17 Inspect the Calibration Decal - ALC1000 Models ....................................... 59
Q-18 Test the Recovery Mode System - ALC-1000 Models ............................... 60
Q-19 Test the Platform Self-leveling .................................................................... 61
Q-20 Confirm the Proper Brake Configuration ..................................................... 62

Genie Z Series Specifications

General

Lift Capacity	500 lb (227 kg) to 660 lb (300 kg)
Gradeability	30%
Power Source	Diesel, Electric
Capacity	500 lb (227 kg) to 1, 000 lb (454 kg)
Drive System	4-wheel drive
Tire Type	Solid
Steering	2-wheel or 4-wheel