Genie Z Series User Manual

Programmed
April 2018
Maintenance Inspection report - Booms
36 S
®
Booms • Z
®
Booms Maintenance Manual Part No. 1268489GT
Model
Hour meter Date
Serial number Inspector company Machine owner
Inspected by (print) Inspector signature
Programmed maintenance will be completed based on machine
hours. This program includes the onetime or commissioning
procedures for new products.
The onetime procedures will be completed at 50 or 150 hours.
Legend
Y = yes, acceptable
N = no, remove from service
R = repaired
∅ = not applicable
Make copies of this report to use for each
inspection.
Select the appropriate procedures for the type of
inspection(s) to perform.
If any inspection receives an "N," tag and remove the machine from service, repair and re-inspect it. After repair, place a "R" in the box.
Commissioning
50 150
50 Hour Service - all models C-1
∅
Engines - Ford/Kubota Models C-2
∅
Perform 150 Hour Service C-3
∅
Programmed Maintenance - Under 1000 HRS
Status
Enter
Hours
Check the Track Tension and Fastener Torque
- S-60, S-65 and Z-62 Models
P0-1 50
Check the Track Tension and Fastener Torque
- S-40 and S-45 Models
P0-2 50
Grease the Extendable Axles - (if equipped) P0-3 50
Engines - Continental Under 1000 HRS P0-4
Engines - Cummins Under 1000 HRS P0-5
Engines - Deutz Under 1000 HRS P0-6
Engines - Ford Under 1000 HRS P0-7
Engines - Kubota Under 1000 HRS P0-8
Engines - Perkins Under 1000 HRS P0-9
Engines - GM .998L Under 1000 HRS P0-10
Engines - GM 3.0L Under 1000 HRS P0-11
Programmed Maintenance
Hours are in thousands
All models Perform every: 1 2 3 4 6 12
Engines - all models, 1000 Hours P1-1
∅ ∅ ∅ ∅ ∅
Replace the Drive Hub Oil P1-2
∅ ∅ ∅ ∅ ∅
Engines - all models, 2000 Hours P2-1
∅ ∅ ∅ ∅ ∅
Test or Replace the Hydraulic Oil P2-2
∅ ∅ ∅ ∅ ∅
Replace the Hydraulic Filters P2-3
∅ ∅ ∅ ∅ ∅
Check the Free-wheel Configuration P2-4
∅ ∅ ∅ ∅ ∅
Check the Boom Wear Pads P2-5
∅ ∅ ∅ ∅ ∅
Check the Extendable Axle Wear Pads P2-6
∅ ∅ ∅ ∅ ∅
Check Turntable Gear Backlash -
ALC1000 Models
P2-7
∅ ∅ ∅ ∅ ∅
Grease Steer Axle Wheel Bearings
2WD Models (except Z-62, S-60, S-65)
P2-8
∅ ∅ ∅ ∅ ∅
Grease Steer Axle Wheel Bearings,
2WD Models - Z-62, S-60, S-65
P2-9
∅ ∅ ∅ ∅ ∅
Engines - all models, 3000 Hours P3-1
∅ ∅ ∅ ∅ ∅
Engines - all models, 4000 Hours P4-1
∅ ∅ ∅ ∅ ∅
Engines - all models, 6000 Hours P6-1
∅ ∅ ∅ ∅ ∅
Engines - all models, 12000 Hours P12-1
∅ ∅ ∅ ∅ ∅
Remove and Inspect Boom cables P12-2 every 12 years
or
every 3 years
after first 12
years if not
replaced

Genie Z Series Specifications

General

Lift Capacity	500 lb (227 kg) to 660 lb (300 kg)
Gradeability	30%
Power Source	Diesel, Electric
Capacity	500 lb (227 kg) to 1, 000 lb (454 kg)
Drive System	4-wheel drive
Tire Type	Solid
Steering	2-wheel or 4-wheel