Genie Z Series User Manual

Maintenance Manual April 2018
Programmed Maintenance Procedures
158 S
®
Booms • Z
®
Booms Part No. 1268489GT
7 Remove the shims.
8 Gently pry the outer ring out of the hub.
9 Pull the hub off of the spindle. The outer
bearing should fall loose from the hub.
10 Place the hub on a flat surface and gently pry
the inner oil seal out of the hub. Remove the
inner bearing.
11 Pack both bearings with clean, fresh grease.
12 Place the large inner bearing into the rear of
the hub.
13 Install a new inner oil seal into the hub by
pressing it evenly into the hub until it is flush.
14 Slide the hub onto the spindle.
Component damage hazard.
Do
not apply excessive force or
damage to the lip of the seal may
occur.
15 Place the outer bearing into the hub.
16 Install the outer ring.
17 Install the shims.
18 Install the cover and torque the retaining
fastener to 383 ft-lbs / 519 Nm.
19 Install the tire and wheel assembly. Torque the
wheel lug nuts to specification. Refer to
Specifications, Machine Specifications.
P3-1
Perform Engine Maintenance –
3000 Hours
Engine specifications require that this procedure be
performed every 3000 hours.
Required maintenance procedures and additional
engine information are available in the
manufacturer's manuals. Refer to Specifications,
Engine Operator and Maintenance Manuals.
Deutz Models
All Models:
• Injection valve- replace
• Toothed belt - replace
• V-belt and tensioning pulley - replace
D 2.9 and TD 2.9 Models:
• Aftercooler core - clean/test
• Turbocharger compressor outlet- clean
• Charge air cooler entry- drain lube
oil/condensate
Ford Models
• Coolant filler cap - clean/replace

Genie Z Series Specifications

General

Lift Capacity	500 lb (227 kg) to 660 lb (300 kg)
Gradeability	30%
Power Source	Diesel, Electric
Capacity	500 lb (227 kg) to 1, 000 lb (454 kg)
Drive System	4-wheel drive
Tire Type	Solid
Steering	2-wheel or 4-wheel