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GENUINE Blur 150 - User Manual

GENUINE Blur 150
186 pages
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Table of Contents

Questions and Answers

  • S
    Shane RiceAug 4, 2025
    Why is my GENUINE Blur 150 difficult to start?
    • T
      troyfloresAug 4, 2025
      If your GENUINE Scooter is difficult to start or won't start at all, begin by checking the fuel level. If the fuel gauge is blocked, make sure there is fuel. Also, inspect the spark plug by removing it, inserting the spark plug cover, and touching it with the engine to see if there is a spark. Other potential causes include a malfunctioning fuel pump (check and adjust), a carburetor fuel level that's too high (check for fuel inside), a defective magneto coil (check ignition timing with a lamp), a stuck piston ring (measure compression pressure), cylinder gasket leakage (start the engine following instructions), or a bad auto choke (remove the spark plug and check again).
  • R
    Randy RamosAug 11, 2025
    What to do if my GENUINE Blur 150 engine is running unsmoothly?
    • J
      Janice HernandezAug 11, 2025
      If your GENUINE Scooter engine is running unsmoothly at low speed and idling, it could be due to several reasons. One potential cause is a faulty AC generator, so check the ignition timing. Another reason might be that the mixture is too thick; in this case, adjust the carburetor air screw by loosening it. Lastly, a dirty spark plug or air leakage on the carburetor gasket can also cause this issue, so inspect these components.
  • A
    Anthony MooreAug 19, 2025
    What causes brake disorder in GENUINE Blur 150 Scooter?
    • D
      Derek MorrisAug 19, 2025
      If your GENUINE Scooter has a brake disorder, adjustment according to standard procedure is required. The issue may stem from a worn-out brake cam, worn-out brake lining, or a rough contact surface on the wheel hub.
  • R
    Robert RiveraAug 27, 2025
    What to do if my GENUINE Blur 150 Scooter has no sparking?
    • K
      Kimberly LambertAug 27, 2025
      If there is no sparking in your GENUINE Scooter, replace the spark plug and check again. Also, inspect the connection between the CDI plug and each terminal, and check the resistivity of each terminal, as a poor connection of the ignition coil could be the problem.

Summary

Preface

Scooter Specifications (BLUR 150 & 220)

BLUR 150 Specifications

Technical data and dimensions for the BLUR 150 model.

BLUR220 Specifications

Technical data and dimensions for the BLUR220 model.

Service Information and Procedures

Operation Notice

Important guidelines and precautions for servicing the scooter.

Locking Torque Values

Specifies correct torque values for engine and chassis components.

Lubrication Instructions

Details oil and grease application for engine and chassis parts.

Periodical Maintenance Table

Schedule for regular checks and maintenance based on time/mileage.

Troubleshooting Guide

Diagnostic steps and solutions for common scooter issues.

Checking and Adjustment Procedures

Regular Checking Table

Checklist for routine inspections of scooter components.

Battery Maintenance and Charging

Procedures for checking, recharging, and handling the battery.

Air Cleaner Maintenance

Steps for removing, cleaning, and reinstalling the air filter.

Final Reduction Mechanism Oil

Procedure for changing the final reduction mechanism oil.

Spark Plug Check and Replacement

Instructions for inspecting, cleaning, and replacing the spark plug.

Compression Pressure Measurement

Procedure for measuring engine compression pressure.

Ignition Timing Adjustment

Steps to check and adjust the ignition timing.

Throttle Cable Adjustment

Steps to adjust the throttle cable for proper operation.

Idle Adjustment

Procedure for setting the engine's idle speed.

Front Brake Adjustment

Steps for adjusting the front brake lever and fluid level.

Tire Inspection and Maintenance

Guidelines for checking tire pressure, tread depth, and condition.

BLUR 150 Engine Dismantling, Maintaining, Repairing and Assembling Operation

Lubrication System

Information on engine lubrication components and procedures.

Engine Dismantling

Step-by-step guide to removing the engine from the chassis.

Drive Pulley, Starter Clutch, Driven Pulley

Procedures for servicing the CVT components.

Cylinder Head and Valve Servicing

Instructions for dismantling, inspecting, and assembling the cylinder head.

Cylinder and Piston Servicing

Procedures for inspecting and servicing the cylinder and piston.

Final Transmission Mechanism

Details on dismantling, checking, and assembling the final drive.

Crankcase and Crankshaft

Procedures for dismantling, checking, and assembling the crankcase.

Carburetor Servicing

Information on carburetor theory, troubleshooting, and dismantling.

Electric Equipment and Systems

Troubleshooting

Common electrical faults and diagnostic procedures.

Battery Maintenance and Charging

Procedures for battery care, charging, and testing.

Recharge System Diagram

Wiring diagram for the scooter's charging system.

Ignition System Checks

Steps for checking the spark plug, coil, and CDI unit.

Starting System Checks

Procedures for diagnosing and servicing the starting system.

BLUR-220 Engine Dismantle Procedures

Cylinder Head Cover and Chain Tensioner

Procedures for removing the cylinder head cover and chain tensioner.

Camshaft Holder and Cylinder Head

Steps for dismantling the camshaft holder and cylinder head.

Cylinder and Piston Dismantling

Procedures for removing the cylinder and piston.

Generator Stator and Starting Motor

Instructions for removing the generator stator and starting motor.

Right Crankcase Cover and One Way Clutch

Procedures for dismantling the right crankcase cover and clutch.

Oil Pump and Crankshaft

Steps for dismantling the oil pump and crankshaft assembly.

Engine Inspection Data and Specifications

CVT Parts Inspection Data

Inspection limits for CVT components like drive plate and clutch lining.

Camshaft and Valves Inspection

Measurement data for valve clearance, compression, and shaft dimensions.

Piston & Cylinder Inspection (220 CC)

Inspection data for the 220cc engine's piston and cylinder.

Crankshaft Inspection Data

Measurement data for crankshaft journal and rod big end clearances.

Electric System Overview

Transistor Ignition System

Explanation of transistor ignition and its components.

BLUR 220 Electric System Details

Diagrams and explanations for BLUR 220 electrical systems.

General Maintenance Procedures

Routine maintenance tasks for engine oil, gear oil, filters, and lights.

Spark Plug and Ignition Coil

Procedures for accessing and servicing the spark plug and ignition coil.

Front Brake System Data

Service data including tire pressure, disk, and pad thickness.

Engine Management System (EMS)

EMS Units Identification

Locating major EMS components like sensors, ECU, and injectors.

Crank Speed Sensor Function

Explains the role of the crank speed sensor in engine control.

Engine Temperature Sensor

Details the engine temperature sensor's function and resistance values.

Throttle Position Sensor (TPS)

Explains the TPS function, theory, and output voltage specifications.

Intake Pressure Sensor

Describes the intake pressure sensor's function and pressure-voltage characteristics.

Plastic Part Dismantle Overview

Actual Dismantle Procedure

Detailed steps for removing front covers, windshield, and handle covers.

GENUINE Blur 150 Specifications

General IconGeneral
Front SuspensionTelescopic Fork
Rear SuspensionDual shock absorbers
Front BrakeDisc
Displacement150cc
TransmissionCVT
Length1900 mm

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