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Gerhardt Vapodest 45s - User Manual

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Vapodest 45s
Programmable rapid distillation system
with external titration
Vap 45s
01. December 2008_D
Please read this instruction manual with care before you start operating
the system!
Please observe the safety instructions of this manual marked with
Warnung vor
einer Gefahrenstelle
in
order to avoid any dangerous handling!
Warnung vor
einer Gefahrenstelle
Instruction Manual

Table of Contents

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Summary

Important notes

How to use this instruction manual

Guidance on how to effectively use the instruction manual for the Vapodest system.

Explanation of symbols

Explains the meaning of various symbols used throughout the Vapodest manual.

Safety

Operation as directed

Details on the intended use of the Vapodest 45s for steam distillation and associated processes.

Safety instructions

General and specific safety instructions for operating the Vapodest 45s, including electrical and chemical hazards.

Work bench; Authorized user

Guidelines for the work environment and requirements for authorized users of the Vapodest 45s.

Danger spots at the instrument

Identifies specific areas on the instrument where dangers like burns or splashing may occur.

Technical description

Warranty conditions

Details the warranty period and conditions applicable to the Vapodest 45s.

Technical data

Provides essential technical specifications of the Vapodest 45s, including voltage, power, and dimensions.

Assembly and Installation

Check for transport damage

Instructions for inspecting the Vapodest 45s for any damage incurred during transportation.

Unpack apparatus and set up

Guidance on unpacking the Vapodest 45s and setting it up in the appropriate environment.

Package list

Lists all components included in the Vapodest 45s package, including optional items.

Front view Vapodest 45 s - Version with titration

Diagram and identification of components on the front view of the Vapodest 45s with titration capability.

Front view Vapodest 45 s without titration

Diagram and identification of components on the front view of the Vapodest 45s without titration.

Rear view Vapodest upper part

Diagram and identification of components on the rear view of the Vapodest 45s upper section.

Tubing connections

Diagram and description of the tubing connections for the Vapodest 45s.

Mains connection Vapodest

Instructions for connecting the Vapodest 45s to the mains power supply.

Connection of titrator and electrode

Details on connecting the external titrator and electrode to the Vapodest 45s.

Turn on apparatus and operation

Turn on apparatus

Step-by-step guide to powering on the Vapodest 45s distillation unit.

Control panel Vapodest

Overview and explanation of the buttons and display on the Vapodest 45s control panel.

Main menus Vapodest

Description of the main menu structure and navigation within the Vapodest 45s.

System settings

Select language

Procedure for selecting the system language for the Vapodest 45s interface.

Setting contrast

Instructions on how to adjust the display contrast on the Vapodest 45s.

Reagents

Settings for level control in tanks and calibration of dosing pumps for reagents.

Service (Statistic)

Accessing statistical data such as total running time and pump usage for service purposes.

Titration

Configuration options for using the Vapodest 45s with an external titrator.

Create a method (Programming)

Define a new method

Step-by-step guide for creating and defining new analysis methods or programs.

Execution of method

Prior to the analysis

Preparatory steps before starting a distillation analysis, including tank checks and test runs.

Distilling a sample without external titrator

Procedure for performing a distillation analysis using the Vapodest 45s without an external titrator.

Distilling a sample with external titrator

Procedure for performing a distillation analysis using the Vapodest 45s with an external titrator.

Interrupt distillation

Instructions on how to interrupt an ongoing distillation process on the Vapodest 45s.

Trouble shooting

Error messages

List of Vapodest 45s error messages, their reasons, and recommended actions.

Breakdown of operation

Troubleshooting common operational breakdowns and error messages for the Vapodest 45s.

Results too high

Potential causes and corrective actions for obtaining results that are too high.

Results too low or no results

Potential causes and corrective actions for obtaining results that are too low or absent.

Rework instruction

Upgrade the Vap 45 s to be operated with external titrator

Instructions for upgrading a Vapodest 45 unit to support operation with an external titrator.

Maintenance

Cleaning and regularly check

General procedures for cleaning and regularly checking the Vapodest 45s components.

Tubing diagram Vap 45 s (with open rear wall)

Detailed tubing diagram of the Vapodest 45s with the rear wall opened for inspection.

Spare parts

List of available spare parts for the Vapodest 45s distillation system with item numbers.

Accessories

List of optional accessories and upgrade kits for the Vapodest 45s.

Decommissioning and disposal

Decommission

Procedure for taking the Vapodest 45s out of operation for shipment, repair, or disposal.

Contact service

Information on how to contact customer service for problems or failures with the Vapodest 45s.

Disposal

Guidelines for the proper disposal of the Vapodest 45s and its components according to regulations.

Gerhardt Vapodest 45s Specifications

General IconGeneral
ModelVapodest 45s
ManufacturerGerhardt
Heating Power1000 W
TypeSteam Distillation Unit
Heating methodElectric heating
CoolingWater-cooled
ControlMicroprocessor-controlled
DisplayLCD display
Power Supply230 V / 50 Hz
Weight25 kg
Cooling Water Consumptionapprox. 2 l/min

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