EasyManua.ls Logo

Getinge GE 6610 AC-1 User Manual

Getinge GE 6610 AC-1
122 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
GE 6610 AC-1

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Getinge GE 6610 AC-1 and is the answer not in the manual?

Getinge GE 6610 AC-1 Specifications

General IconGeneral
BrandGetinge
ModelGE 6610 AC-1
CategoryLaboratory Equipment
LanguageEnglish

Summary

Accident and Incident Reporting

Circumstances Requiring Reporting

Reportable events involving death or serious health deterioration.

Information Needed for Reports

Details to include when reporting incidents or accidents.

Attention Symbols Guide

Understanding Safety Symbols

Explanations of warning, instruction, and advice symbols.

Installation Procedures

General Site Requirements

Guidelines for selecting and preparing the installation location.

Equipment Unpacking and Storage

Steps for unpacking and storing the unit safely.

Connection and Wiring Guidelines

Instructions for electrical and media connections.

ESD Protection Measures

Precautions against electrostatic discharge damage.

Incoming Media Requirements

Safety for Supply Lines

Critical safety rules for all incoming media supply lines.

Vacuum Pump Water Requirements

Specifications for water used in the vacuum pump.

Heat Exchanger Cooling Water

Requirements for cooling water used in heat exchangers.

Reverse Siphon Protection

Installation requirements for preventing water backflow.

Steam Quality Requirements

Minimum Cleanness Standards

Quality criteria for steam used in sterilization processes.

Condensate Analysis for Steam Quality

Evaluating steam purity by analyzing condensate.

Steam Pressure and Moisture Control

Permissible pressure limits and steam dryness requirements.

Steam Pipework and Connections

Guidelines for steam supply piping, valves, and traps.

Compressed Air Quality

Instrument Air Quality Standards

ISO 8573-1 quality classes for instrument air.

Air Supply Connections

How to connect instrument and process air to the unit.

Drainage Requirements

Waste Water Piping and Design

Regulations for waste water discharge and pipe configuration.

Safety Valve Outlets

Pipework for Safety Valve Discharge

Requirements for piping connected to safety valve outlets.

Ventilation System Requirements

Equipment Room Ventilation

Guidelines for ambient temperature and humidity control.

Pressure Vessel and Safety Valve Checks

Periodic Inspection Procedures

Requirements for inspecting pressure vessels and safety valves.

Pre-Use Functional Checks

Essential checks before the unit is put into operation.

FUNCTION CHECK

Pre-Use Operational Checks

Detailed checklist for verifying unit readiness before use.

MAINTENANCE

ESD Safety During Maintenance

Crucial safety measures for electronic components.

Safety Device Overview

Components ensuring personnel safety and access control.

Post-Commissioning Maintenance

Initial maintenance after the unit is operational.

Maintenance After Idle Periods

Steps to take when restarting after a period of inactivity.

Periodic Maintenance Schedule

Filter Replacement Procedures

Guidelines for changing air-in and sterile filters.

Routine Maintenance Tasks

Tasks for weekly and monthly maintenance intervals.

Quarterly and Six-Monthly Tasks

Maintenance activities for 3 and 6-month intervals.

Annual Maintenance and Calibration

Yearly checks, sensor calibration, and temperature/pressure verification.

Biennial Maintenance Operations

Specific maintenance tasks performed every two years.

Cycle Counter Functionality

ECO Water-Saving System

System Description and Operation

Overview of the water-saving system's design and function.

Cooling Water Recycling

Re-use of Cooling Water

Requirements for using cooling water as process water.

Maintenance of Flow Control Components

Cleaning and adjustment of restrictions and valves.

Heat Exchanger Maintenance

Cleaning and Pressure Testing

Procedures for cleaning and testing heat exchangers.

ADVICE AND INSTRUCTIONS

Manual Process Interventions

How to manually control processes during interruptions.

Keyswitch Program Stepping

Navigating program phases using the keyswitch.

Analog Sensor Faults

Troubleshooting steps for faulty analog sensors.

Manual Control via Valves

Using control valves for manual operation and troubleshooting.

External Safety Interlock Faults

Diagnosing and resolving issues with external safety interlocks.

Backup Battery Faults

Procedures for handling backup battery failures.

Software Restoration (Cold Start)

Cold Start Procedure and Warnings

Safety precautions and steps for restoring software from E-PROM.

Manual Door Operation

Pre-Intervention Safety Steps

Critical safety actions before manually opening the door.

Programmable Functions and Barring Codes

Overview of user-configurable functions and access codes.

Program Description Parameter Changes

Adjusting parameters related to program descriptions.

Maintenance Scheduling and Codes

Setting Maintenance Intervals

Configuring time-based or cycle-based maintenance alerts.

Date, Time, and Calibration

Adjusting system clock and calibrating sensors.

Autoclave Number Configuration

Setting a unique identifier for the autoclave.

Process Data Logging Intervals

Configuring the frequency of process data recording.

Safety Valve Verification

Pressure Testing of Safety Valves

Procedure for checking safety valve operation by increasing pressure.

Safety Valve Testing in a Rig

Methods for testing valves using external test equipment.

THE DOOR

General Door Mechanics and Safety

Operation, locking, and safety features of the door.

Door Seal Functionality

Details on the door's rubber gasket and its sealing role.

Door Action Checks and Vertical Adjustment

Verifying door speed and aligning the door vertically.

Sideways and Depth Door Adjustments

Adjusting the door's lateral alignment and depth.

Door Removal Procedure

Instructions for safely detaching the door assembly.

Door Seal Maintenance

Seal Life Factors and Care

How to maintain and extend the life of the door seal.

Door Seal Performance Checks

Methods for testing the integrity of the door seal.

Door Seal Lubrication and Replacement

Procedures for lubricating and replacing the door seal.

Seal Cleaning and Relubrication

Cleaning seal grooves and relubricating old seals.

Door Cylinder Replacement

Replacing the Door Cylinder Assembly

Instructions for removing and installing the door cylinder.

Piston Seal Replacement Procedure

Steps for replacing the piston seal within the cylinder.

Door Safety Mechanisms

Squeeze Protection Operation

How the door's squeeze protection system functions.

Door Closing Safety Checks

Verifying safety features during the door closing sequence.

Emergency Stop for Door Motion

Testing the emergency stop functionality for door movement.

Blocking Door Opening and Start

Safety Check of Door Brace Mechanism

Verifying the function of the door brace safety system.

Media Supply Safety Interlocks

Limit Switches and Media Valves

How limit switches control media supply based on door status.

Emergency Stop for Media Supply

Function of the emergency stop for media supply.

Door Seal Pressure Switch Operation

Role of the pressure switch in door sealing.

Door Seal Pressure Switch Adjustment

Setting the pressure switch for the door seal.

Safety Check of Seal Pressure Switch

Verifying the operation of the door seal pressure switch.

Door Opening Safety Interlocks

Hardware and Software Interlocks

Dual systems preventing door opening during operation.

Pressure Switch Setting for Blocking

Adjusting the pressure switch to block door opening.

Independent Pressure Switch Adjustment

Adjusting pressure switches for chamber pressure interlocks.

Control System Interlocking

How the control system manages safety interlocking functions.

PACS 3000 Control Unit Overview

System Purpose and Architecture

Introduction to the control system's role and structure.

Operator Interface Options

Various methods for interacting with the control unit.

Sterilization Terminology and Parameters

Definitions of Key Sterilization Terms

Clarification of terms like Sterilization, Sterilizing, and Parameters.

F0 Value Calculation

Understanding F0 Value Significance

Explanation of the F0 calculation and its importance.

OP 30 Operator Panel

Panel Indicators and Controls

Explanation of the panel's indicators and control buttons.

Display Layout and Information Fields

Structure of the display and meaning of various fields.

Panel Navigation: Keys and Menus

How to use function keys, cursor keys, and menus.

Screen Display Modes and Editing

Different display modes and procedures for editing data.

Alphanumeric Field Editing

Inputting text using the on-screen keyboard.

OK and CANCEL Key Functions

Usage of OK and CANCEL keys for navigation and data management.

Operator Menu Tree Navigation

Menu Structure Overview

Explanation of the control system's menu hierarchy.

Basic Display Configuration

Options for setting the primary display mode.

Process Selection and Parameter Adjustment

Steps for choosing a process and modifying its parameters.

Batch Data Entry Procedure

Inputting batch-specific data into the system.

System Menu Access and Configuration

Password Entry for System Access

Procedure for logging into the system menu.

System Menu Options Overview

Navigation through system settings like calendar, calibration, and service.

Calibration Procedures

Detailed steps for manual and automatic sensor calibration.

Documentation and Configuration Settings

Printing documentation and adjusting unit settings.

Password and DIP Switch Management

Managing passwords and configuring DIP switches.

Service Logs and Diagnostics

Accessing error logs and running diagnostic tests.

Digital Input/Output Configuration

Setting up digital inputs and outputs for the unit.

I2C Communication Faults

Identifying I2C Communication Issues

Common faults in I2C links between modules and CPU.

Module Addressing via DIP Switches

Setting module addresses using DIP switch configurations.

Software I2C Fault Check

Using PC software to check for I2C communication errors.

Manual I2C Fault Tracing

Procedure for manually tracing I2C cable and module faults.

PACS 3000 Technical Data

Electrical, Environmental, and EMC Specs

Technical specifications for voltage, temperature, and compatibility.

Input/Output Module Specifications

Details on digital and analog modules, including counts and types.

Analog Input Types and Ranges

Detailed specifications for various analog input types and their ranges.

COMPONENTS Overview

Diagram Interpretation Guidelines

Rules for understanding diagrams of apparatus and components.

Panel-Mounted Printer Usage

Instructions for operating the integrated thermal printer.

Printer Status and Paper Handling

Understanding printer status indicators and feeding paper.

Saving Printouts and Reel Management

Methods for saving printouts and managing paper reels.

Tearing Off Printouts

Procedure for detaching printed logs from the printer.

Changing Printer Paper Rolls

Steps for replacing the thermal paper roll.

Paper Roll Storage and Handling

Guidelines for storing paper rolls to maintain print quality.

Vacuum Pump LEM 50

Pump Variants and Specifications

Available models and technical data for the LEM 50 vacuum pump.

Seal Water Flow Adjustment

Methods for controlling the flow of sealing water to the pump.

Anti-Cavitation Protection Methods

Devices and procedures to prevent pump cavitation.

Vacuum Pump Servicing

Preparations for Pump Maintenance

Safety and disconnection steps before servicing the pump.

Pump Dismantling Procedure

Step-by-step guide for disassembling the vacuum pump.

Pump Reassembly Guidelines

Procedures for cleaning, inspecting, and reassembling the pump.

Assembly Torques and Steps

Recommended tightening torques and assembly sequences.

Loosening a Seized Pump Shaft

Methods to free a stuck vacuum pump shaft.

Pressure Transmitter Information

Transmitter Maintenance and Connection

Guidelines for checking and connecting the pressure transmitter.

Single Circuit Pressure Switch 469 56 96

Switch Specifications and Settings

Technical data and adjustment procedures for the pressure switch.

Contact Operation and Pressure Setting

Understanding switch contacts and setting operating pressure.

Solenoid Valve Servicing

Troubleshooting Solenoid Valves

Addressing humming, overheating, and leakage issues.

Pilot Valve Removal and Installation

Procedures for servicing pilot-controlled solenoid valves.

Pt 100 Sensor (RTD) Details

Sensor Specifications and Models

Technical data and variations for the Pt 100 temperature sensor.

Piston Valve Maintenance

Leakage Causes and Renovation

Identifying leakage sources and repair methods for piston valves.

Filters and Strainers Cleaning

Filter Element and Housing Cleaning

Steps for cleaning filter elements and housings.

Restrictor Cleaning Procedure

Cleaning Restrictor Components

Methods for cleaning restrictor components.

Heat Exchanger Cleaning

Plate-Type Heat Exchanger Cleaning

Guidelines for cleaning heat exchangers to prevent limescale.

Heat Exchanger Pressure Testing

Procedure for pressure testing heat exchangers for leaks.

SCRAPPING INSTRUCTIONS

Safe Dismantling and Disposal

Instructions for safely dismantling and scrapping the unit.

Related product manuals