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GF Piping Systems TOP 2.0 400 - User Manual

GF Piping Systems TOP 2.0 400
88 pages
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Instruction manual
GF Piping Systems
TOP 2.0 400/500/630
Butt Fusion Machine

Table of Contents

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Summary

Manual Overview

Warning Notices and Symbols

Explains warning notices, symbols, and their meanings for safe operation.

Other Symbols and Notices

Details attention and advice symbols used in the manual for user guidance.

Abbreviations

Lists abbreviations and their full meanings for machine terminology.

Safety Guidelines

Proper Use

Defines the intended exclusive use of the machine for specific pipe types.

General Safety Measures

Outlines essential safety rules for operating and maintaining the machine.

Working Safely

Emphasizes proactive safety measures and correct installation for safe operation.

Disposal

Provides instructions for the proper disposal of machine components and waste.

General Machine Information

Introduction

Introduces the manual's purpose, scope, and recommendations for users.

Range of Application

Specifies the authorized applications and limitations of the machine.

Copyright

States the copyright holder and restrictions on manual reproduction and distribution.

Product Details

Product Identification Label

Details the information found on the machine's identification label.

Product Components

Describes the main components of the base machine and hydraulic unit.

Product Components

Details connectors, heating element, electric planer, and storage case features.

Technical Specifications

Handling and Assembly

Packaging and Sensitivity

Covers packaging importance, transport sensitivity, and handling precautions.

Intermediate Storage and Scope of Delivery

Instructs on proper storage and checking contents upon receipt.

Fusion Setup

General Information

Provides general information and safety advice for fusion preparation.

Preparations

Details the steps for preparing the machine and components for fusion.

Preparations

Explains clamping components, alignment, and gap settings for proper fusion.

Connection to Power Supply

Guides on connecting the machine to the power supply and checking voltage.

Operator Interface: Buttons and LEDs

Explains the function of each LED and push button on the operator interface.

Error Messages

Lists common error codes, their causes, and recommended solutions.

TOP 2.0 WeldinAir

Details the WeldinAir app for process selection and data logging.

Heating Element Temperature Adjustment

Describes how to adjust the heating element's set temperature.

Temperature Offset Adjustment

Explains how to calibrate the heating element temperature offset.

Unit of Measurement Setting

Guides on changing the unit of measurement (°C or °F) for temperature display.

Timer Adjustment

Details how to adjust the heat soak and cooling timers.

Start Timer

Explains how to start and monitor the heat soak and cooling timers.

Butt Fusion Fundamentals

Principles of Butt Fusion

Explains the fundamental principles of butt fusion using a heating element.

Fusion Procedure

Calculating Drag Pressure

Provides steps to calculate the machine's drag pressure before fusion.

Preparing Fusion Surfaces

Details the process of preparing fusion surfaces, including planing.

Preparing Fusion Surfaces

Outlines steps for planing pipes, checking alignment, and cleaning surfaces.

Preparing Fusion Surfaces

Covers checks for gap, alignment, wall offset, and final cleaning of surfaces.

Calculating Fusion Pressure

Explains how to calculate the required fusion pressure.

Adjusting Fusion Pressure

Details the procedure for adjusting the fusion pressure correctly.

Fusion Process Steps

Highlights protection of the heating element and adherence to welding tables.

Fusion Process Steps

Explains the equalization phase, including inserting the heating element and closing.

Fusion Process Steps

Covers release, heat soak, change-over, jointing, and cooling phases of the fusion.

Automatic Cooling Pressure

Explains how to activate and deactivate automatic pressure adjustment during cooling.

Visual Check of Welding Bead

Describes how to visually inspect the welded joint for quality.

Example: TOP 500

Provides a specific example with parameters for the TOP 500 machine.

Example: TOP 500

Lists pressure, time, and temperature values for equalization and heat soak.

Troubleshooting and Analysis

Machine Maintenance

Replacement of Worn Parts

Details the replacement procedures for worn parts like heating element and planer blades.

Hydraulic System Maintenance

Covers regular cleaning of hydraulic connections and protection when not in use.

Hydraulic Unit: Oil Level Check

Explains how to check the hydraulic oil level.

Hydraulic Unit: Changing Hydraulic Oil

Provides instructions for changing the hydraulic oil and safety precautions.

Service Record Recommendation

Recommends using a service booklet to record maintenance work.

Support and Service

GF Piping Systems TOP 2.0 400 Specifications

General IconGeneral
BrandGF Piping Systems
ModelTOP 2.0 400
CategoryWelding System
LanguageEnglish

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