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Glow-worm 30si User Manual

Glow-worm 30si
60 pages
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30ci
Fanned Flue
Combination Boiler
G.C. No. 47-047-20
Fanned Flue
System Boiler
To be left with the user
Instructions for Use
Installation and Servicing
30si
30si shown
4000123923-2 07/03
Hepworth Heating Ltd., Nottingham Road, Belper, Derbyshire. DE56 1JT
G.C. No. 41-047-70
35ci
Fanned Flue
Combination Boiler
G.C. No. 47-047-28

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Glow-worm 30si Specifications

General IconGeneral
TypeCombi
Output30 kW
Fuel TypeNatural Gas
MountingWall-mounted
ERP RatingA
Max Working Pressure3 bar
Central Heating Flow Temperature Range30-80°C
Gas TypeNatural Gas
Flow Rate12.3 l/min

Summary

Important Information

Safety and Regulatory Compliance

Covers gas safety, electrical, and manual handling regulations.

Appliance Overview

System Description

Details on boiler function, heating, and hot water capabilities.

System Draining and Filling

Filling Procedures

Steps for filling the heating system for 30ci and 30si models.

Appliance Safety Features

Safety Device Descriptions

Information on built-in safety mechanisms like frost protection.

Maintenance and Servicing

Cleaning and Servicing

Guidance on cleaning the boiler and recommended servicing intervals.

Servicing Schedule

Recommendations for regular checks and professional servicing.

User Controls and Lighting

Control Panel Layout

Explanation of the boiler's controls, indicators, and pressure gauge.

Boiler Operation Guide

Steps for lighting, stopping, and adjusting boiler settings.

Programmer Instructions

Analogue Programmer Setup

Setting time and ON/OFF times for the analogue programmer.

Digital Programmer Setup

Instructions for setting time and programs on the digital programmer.

Programmer Operation

Setting Time and Schedules

How to set the current time, day, and program ON/OFF events.

Programmer Features and Troubleshooting

Overrides and Event Management

Using manual override and managing programmed events.

Programmer Faults

Common problems and solutions related to the programmer.

Technical Data

Heating and Hot Water Specs

Key performance data for heating and hot water output.

General Information

Regulatory Compliance

Information on statutory requirements and BSI certification.

Heating System Design

System Design Principles

Guidelines for system components, pipe sizing, and flow rates.

System Filling and Bypass

Filling and Bypass Procedures

Steps for filling the system and adjusting the bypass valve.

Domestic Hot Water Design (30ci)

Hot Water System Requirements

Guidelines for domestic hot water circuits and hard water areas.

Boiler Schematics

Component Diagrams

Schematics showing internal components for 30ci/35ci and 30si models.

Boiler Location, Flue, and Ventilation

Installation Clearances and Flue Options

Recommended clearances, terminal spacing, and flue configurations.

Fixing Jig and Connections

Fixing Jig Setup

Using the fixing jig and its associated components.

Boiler Preparation and Connections

Flue Hole and Pipe Connections

Instructions for cutting the flue hole and making water/gas pipe connections.

Boiler Installation

Mounting and Safety Valve Installation

Steps for mounting the boiler and installing the safety valve discharge.

Horizontal Telescopic Rear Flue

Flue Kit and Chamber Cover

Components of the rear flue kit and removal of the chamber cover.

Rear Flue Assembly

Fan and Restrictor Installation

Steps for installing the fan and flue restrictor for rear flue systems.

Horizontal Telescopic Top Flue

Top Flue Kit and Dimensions

Components of the top flue kit and relevant dimensions.

Top Flue Assembly Installation

Step-by-Step Top Flue Fitting

Detailed instructions for installing the telescopic top flue assembly.

Horizontal Top Flue Installation

Top Flue Kit (86285H) and Cutting

Details on the standard top flue kit and how to cut pipes.

Horizontal Top Flue Assembly

Assembly and Installation Procedure

Steps for assembling and fitting the horizontal top flue.

Electrical Connection

Mains Wiring and Controls

Connecting the boiler to mains supply and voltage-free controls.

External Controls Wiring

Mains Voltage Controls Wiring

Wiring mains voltage external controls and performing electrical tests.

Commissioning the Boiler

System Filling and Air Removal

Procedures for filling the system and purging air for correct operation.

Boiler Output and Settings

Adjusting Heating Output and Dip Switches

Setting central heating output and configuring dip switches.

Final Commissioning Steps

Flue Parameters and User Instruction

Setting flue parameters (35ci) and instructing the user.

Gas Type and Bypass Settings

Gas Conversion and Bypass Adjustment

Procedures for changing gas type and adjusting the bypass valve.

Routine Cleaning and Inspection

Combustion Checks and Service Prep

Checking combustion gases and preparing for service.

Boiler Panel Access

Panel Removal Procedures

Instructions for removing the front and side panels.

Component Checks and Cleaning

Ignition, Heat Exchanger, and Filters

Checking and cleaning ignition parts, heat exchanger, and filters.

Fault Finding Guide

Error Codes and Thermostat Reset

Interpreting error codes and resetting the overheat thermostat.

Component Testing

Testing Key Components

Procedures for testing components like gas control valve and motor.

Troubleshooting Specific Faults

No Heating and No Hot Water Faults

Diagnosing common heating and hot water issues.

Flame Detection Faults

Flame Not Detected Faults

Resolving issues where the burner lights but no flame is detected.

Ignition and Heating Faults

Ignition Spark Issues and Inadequate Heating

Troubleshooting no spark and poor heating performance.

Water Flow and Fan Faults

Tap Water and Fan Issues

Resolving lukewarm tap water and fan operational problems.

Wiring Diagrams

30ci Electrical Schematic

Detailed wiring diagram for the 30ci model.

30si Wiring Diagram

30si Electrical Schematic

Detailed wiring diagram for the 30si model.

35ci Wiring Diagram

35ci Electrical Schematic

Detailed wiring diagram for the 35ci model.

Replacement of Parts

Draining and Thermistor Replacement

Procedures for draining the system and replacing the thermistor.

Component Replacement (1)

Fan, Pressure Switch, Filters, Burner

Replacing fan, pressure switch, filters, burner, and injectors.

Component Replacement (2)

Ignition, Flame Sensing, and Thermostat

Replacing ignition, flame sensing parts, and overheat thermostat.

Component Replacement (3)

Heat Exchanger, Insulation, Controls

Replacing heat exchanger, insulation, control board, and user interface.

Component Replacement (4)

Pump, Filling System, and RPZ Valve

Replacing pump, filling system tap, and RPZ valve.

Component Replacement (5)

Drain Point, Flow, and Pressure Sensors

Replacing drain point, flow sensor, and water pressure sensor.

Component Replacement (6)

Bypass, Air Vent, and Gas Control Valve

Replacing bypass valve, air vent, and gas control valve components.

Component Replacement (7)

Safety Valve and Three-Way Valve

Replacing discharge safety valve and three-way valve parts.

Component Replacement (8)

Ignition Unit and Hot Water Heat Exchanger

Replacing the ignition unit and hot water plate heat exchanger.

Component Replacement (9)

Expansion Vessel and Cover Seal

Replacing the expansion vessel and sealed chamber cover seal.

Spare Parts List

Part Number Reference

List of part numbers and descriptions for ordering spares.

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