EasyManua.ls Logo

Goodman Amana ComfortNet GMVC8 User Manual

Goodman Amana ComfortNet GMVC8
92 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
RS6612008r5
August 2016
Service Instructions
is a registered trademark of Maytag Corporation or its related companies and is used under license.
All rights reserved.
®
®
Copyright © 2013 - 2014, 2016 Goodman Manufacturing Company, L.P.
This manual is to be used by qualified, professionally trained HVAC technicians only. Goodman does not assume any
responsibility for property damage or personal injury due to improper service procedures or services performed by
an unqualified person.
The material in this manual does not supercede manufacturer’s installation and operation instructions.
®
Goodman
®
& Amana
®
Brand
80% Communicating Gas Furnaces
GMVC8, AMVC8, ADVC8
& Accessories
TM

Questions and Answers:

Goodman Amana ComfortNet GMVC8 Specifications

General IconGeneral
BrandGoodman
ModelAmana ComfortNet GMVC8
CategoryFurnace
LanguageEnglish

Summary

IMPORTANT INFORMATION

SAFETY NOTICES

Safety warnings and guidelines for consumers and servicers, emphasizing hazard recognition.

PRODUCT IDENTIFICATION

ACCESSORIES

EXTERNAL FILTER RACK KIT

Details on the EFR01 external filter rack kit, its purpose, and installation.

OPERATING INSTRUCTIONS

SAFETY PRECAUTIONS

Essential safety guidelines to follow before and during furnace operation.

OPERATING PROCEDURE

Step-by-step instructions for safe furnace operation, including startup.

SHUTTING OFF GAS

Procedure for safely shutting off the gas supply to the appliance.

PRODUCT DESIGN

SAFETY AND APPLICATION

Details on product application and general safety warnings related to its use.

ESD PRECAUTIONS

Precautions to prevent damage from electrostatic discharge to electrical components.

LOCATION REQUIREMENTS

Guidelines for selecting an appropriate and safe location for furnace installation.

CLEARANCES AND ACCESSIBILITY

Minimum clearances to combustible materials and accessibility requirements for installation.

FURNACE SUSPENSION

Instructions and diagrams for suspending the furnace from rafters or joists.

THERMOSTAT AND DEHUMIDISTAT REQ.

Requirements for using thermostats and dehumidistats, including setup and compatibility.

THERMOSTAT/DEHUMIDISTAT LOCATION

Recommended locations for installing thermostats and dehumidistats for optimal performance.

COMBUSTION AIR REQUIREMENTS

Guidelines for providing adequate combustion and ventilation air for furnace operation.

CATEGORY I VENTING

Requirements for Category I venting, especially for 80% furnaces, and common venting.

MASONRY CHIMNEYS

Warnings and checklist for venting an 80% furnace into a masonry chimney safely.

HIGH ALTITUDE AND PROPANE GAS

Information on high altitude derating and propane gas conversion procedures.

GAS PIPING CONNECTIONS

Guidelines and requirements for safely connecting the gas piping to the furnace.

WIRING HARNESS AND CONNECTIONS

Details on the furnace's wiring harness and 115-volt line connections.

ACCESSORY WIRING

Instructions for wiring optional accessories like humidifiers and electronic air cleaners.

24 VOLT THERMOSTAT WIRING

Wiring instructions for connecting 24-volt thermostats to the furnace.

SINGLE-STAGE THERMOSTAT APP.

Guidance on applying single-stage thermostats for furnace control and operation.

CONTROL BOARD CONFIGURATION

Configuration settings for different control boards via DIP switches.

DEHUMIDISTAT WIRING & FAN OPERATION

Wiring for dehumidistats and settings for continuous fan operation.

BLOWER SPEED ADJUSTMENT

Guide for adjusting the circulator blower speed for optimal performance.

DIP SWITCH CONFIGURATIONS

Table detailing DIP switch settings for furnaces with specific control boards.

SYSTEM OPERATION

NORMAL SEQUENCE OF OPERATION

Describes power-up, heating, and cooling sequences for standard operation.

SPECIAL OPERATING MODES

Details on fan-only and dehumidification modes, plus heating troubleshooting intro.

HEATING ABNORMAL OPERATION

Introduction to common heating issues and diagnostic error codes.

COMFORTNET SYSTEM OVERVIEW

Overview of the ComfortNet system, its digital communication, and benefits.

CTK03A* OPERATIONS

Details on operating the CTK03A* thermostat for humidification and dual fuel.

COMFORTNET WIRING

Wiring diagrams for ComfortNet systems, including non-communicating AC units.

ADVANCED FEATURE NAVIGATION

Guide to accessing and navigating advanced features on ComfortNet thermostats.

ADVANCED FEATURE MENUS

Details on accessing furnace advanced features through menus like Diagnostics, Identification, and Setup.

SYSTEM STATUS AND NON-COMM CONFIGURATION

Information on system status indicators and configuration for non-communicating systems.

SYSTEM TROUBLESHOOTING

Guide to troubleshooting ComfortNet system issues using LED indicators and error codes.

ESD PRECAUTIONS AND MOTOR TROUBLESHOOTING

Safety procedures for ESD and troubleshooting ECM motors.

TROUBLESHOOTING

PCBKF103/104/105 ERRORS

Troubleshooting table for PCBKF103, PCBKF104, PCBKF105 control boards with error codes.

PCBKF101/102 ERRORS

Troubleshooting table for PCBKF101/102 control boards with error codes.

POLARIZATION AND PHASING

CHECKING TRANSFORMER PHASING

Procedure for checking transformer phasing to ensure proper electrical connection.

MAINTENANCE

ANNUAL INSPECTION AND FILTER SERVICE

Guidelines for annual furnace inspections and air filter maintenance.

FLUE, FLAME SENSOR, BURNER MAINTENANCE

Maintenance tasks for flue passages, flame sensor, and burners.

HEATING PERFORMANCE TEST

Steps to conduct a heating performance test and calculate BTU input.

SERVICING

CHECKING VOLTAGE AND WIRING

Steps to check electrical voltage and wiring continuity for troubleshooting.

THERMOSTAT AND ANTICIPATOR CHECKS

Procedures for testing thermostats and heating anticipators.

TRANSFORMER AND CONTROL CIRCUIT

How to test the step-down transformer and control circuit for proper operation.

ECM BLOWER MOTOR DIAGNOSIS

Procedures for diagnosing the ECM blower motor, including connections and operation.

ECM MOTOR GENERAL CHECKS

General checks for ECM motors, including wiring and mounting.

ULTRACHECK-EZ DIAGNOSTIC TOOL

Instructions for using the UltraCheck-EZ diagnostic tool for ECM motors.

HIGH AND LOW VOLTAGE ELECTRICAL CHECKS

Testing high and low voltage electrical circuits for proper power delivery.

MOTOR CONTROL/END BELL CHECKS

Inspecting motor control/end bell components for damage or faults.

ECM MOTOR CHECKS

Performing resistance checks on ECM motor windings and shell.

DUCT STATIC MEASUREMENT

How to measure external static pressure in the duct system for airflow assessment.

TEMPERATURE RISE MEASUREMENT

Steps to measure temperature rise across the heat exchanger for performance checks.

PRIMARY LIMIT CONTROL TEST

How to test the primary limit control for proper function and continuity.

AUXILIARY LIMIT CONTROL TEST

Procedure for testing the auxiliary limit control and its location.

FLAME ROLLOUT CONTROL TEST

How to test the flame rollout control, its symptoms, and reset procedure.

INDUCED DRAFT BLOWER MOTOR TEST

Steps to test the induced draft blower motor for continuity and operation.

GAS VALVE, BURNERS, AND ORIFICES CHECKS

Checking gas valve, main burners, and orifices for proper function.

GAS PRESSURE MEASUREMENT

How to measure inlet and manifold gas supply pressure for furnace operation.

MANIFOLD PRESSURE ADJUSTMENT

Steps for measuring and adjusting natural gas manifold pressure for optimal burner performance.

HOT SURFACE IGNITOR TEST

How to test the hot surface ignitor for resistance and proper operation.

FLASHBACK TROUBLESHOOTING

Identifying and troubleshooting flashback conditions in the burner venturi.

PRESSURE SWITCH TEST

Procedure for checking pressure switches, including testing with a manometer.

HIGH ALTITUDE APPLICATIONS

Requirements for high altitude installations, including necessary kits.

DELAYED IGNITION AND IGNITION CONTROL BOARDS

Checking for delayed ignition and testing integrated ignition control boards.

FLAME SENSOR TEST

How to test the flame sensor for proper function and continuity in proving combustion.

PRESSURE SWITCH CHART

Chart detailing pressure switch trip points and part numbers for various models.

ACCESSORY WIRING DIAGRAMS

ALL FUEL SYSTEM CONTROL BOARD WIRING

Wiring diagram for the AFE1860A All Fuel System Control Board.

INTEGRATED IGNITION CONTROL WIRING

Wiring diagram for the Integrated Ignition Control module and accessory connections.

SCHEMATICS

CONTROL ASSEMBLY SCHEMATIC

Schematic of the control assembly for specific furnace models.

TYPICAL SCHEMATIC PCBKF103

Typical schematic for furnaces with the PCBKF103 control board.

WIRING DIAGRAMS

MVC8 / DVC8 WIRING DIAGRAM

Wiring diagram for MVC8 and DVC8 models, including color codes.

Related product manuals