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Goodman GC9S80 - User Manual

Goodman GC9S80
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Service and Troubleshooting


Copyright © 2021 Goodman Manufacturing Company, L.P.
RS6621008
July 2021
TABLE OF CONTENTS
IMPORTANT INFORMATION ............................................ 2
PRODUCT IDENTIFICATION ........................................... 4
SYSTEM OPERATION ...................................................... 5
SCHEDULED MAINTENANCE ....................................... 25
SERVICING ..................................................................... 29
CHECKING VOLTAGE .............................................. 30
CHECKING WIRING .................................................. 30
CHECKING THERMOSTAT, WIRING ....................... 30
CHECKING TRANSFORMER AND CONTROL
CIRCUIT ...................................................................... 31
CHECKING AIR CIRCULATOR BLOWER MOTOR 31
CHECKING DUCT STATIC ........................................ 32
CHECKING TEMPERATURE RISE .......................... 32
CHECKING PRIMARY LIMIT CONTROL ................. 33
CHECKING AUXILIARY LIMIT CONTROL ............... 33
CHECKING FLAME ROLLOUT CONTROL ............. 34
INDUCED DRAFT BLOWER MOTOR ...................... 35
CHECKING GAS VALVE (REDUNDANT) ................ 35
CHECKING MAIN BURNERS ................................... 35
CHECKING ORIFICES .............................................. 35
CHECKING GAS PRESSURE .................................. 36
CHECKING HOT SURFACE IGNITER ..................... 38
CHECKING FOR FLASHBACK ................................. 38
CHECKING PRESSURE SWITCH............................ 38
HIGH ALTITUDE APPLICATION ............................... 39
CHECKING FOR DELAYED IGNITION .................... 39
CHECKING INTEGRATED IGNITION CONTROL
BOARDS ..................................................................... 40
CHECKING FLAME SENSOR ................................... 40
AIRFLOW TABLES ........................................................ 42
1 STAGE STATUS CODES ........................................... 50
1 STAGE TROUBLESHOOTING CODES.................... 52
WIRING DIAGRAMS ....................................................... 54
Pride and workmanship go into every product to provide
our customers with quality products. It is possible, however,
that during its lifetime a product may require service.

technician who is familiar with the safety procedures
required in the repair and who is equipped with the proper
tools, parts, testing instruments and the appropriate service
manual. 







-
-










Questions and Answers

  • C
    coltonwatsonAug 18, 2025
    What to do if my Goodman GC9S80 Furnace fails to operate due to furnace lockout?
    • J
      John JohnsonAug 18, 2025
      If your Goodman Furnace fails to operate due to a furnace lockout caused by an excessive number of ignition retries, failure to establish flame, or loss of flame after establishment, you should locate and correct the gas interruption.
  • C
    Cynthia ValdezAug 20, 2025
    What to do if my Goodman Furnace is not working?
    • J
      Jesse JohnsonAug 21, 2025
      If your Goodman Furnace is not working, it could be due to an open fuse or a short in the low voltage wiring. Replace the fuse or locate and correct the short in the low voltage wiring.
  • C
    Courtney ThomasAug 23, 2025
    What to do if my Goodman GC9S80 Furnace isn't working, and the integrated control module LED display provides no signal?
    • R
      Renee TaylorAug 23, 2025
      If your Goodman Furnace fails to operate and the integrated control module LED display provides no signal, it may be due to no 115 power to furnace or no 24 volt power to integrated control module, a blown fuse, a tripped circuit breaker, or a non-functional integrated control module. Restore high voltage power to furnace and integrated control module. Correct the condition which caused the fuse to open, replace the fuse.
  • C
    cardenasjasonAug 26, 2025
    Why is my Goodman GC9S80 Furnace failing to operate?
    • L
      Lisa ChanAug 26, 2025
      Your Goodman Furnace may fail to operate due to a problem with the igniter circuit, an improperly connected or shorted igniter, a poor unit ground, or an igniter relay fault on the integrated control module. Check and correct the wiring from the integrated control module to the igniter.
  • M
    Mrs. Carly MillerAug 28, 2025
    What to do if my Goodman Furnace fails to operate due to an open roll out switch?
    • W
      Wanda SotoAug 28, 2025
      If your Goodman Furnace fails to operate due to an open roll out switch, check for correct gas pressure.
  • I
    Ivan LeAug 31, 2025
    Why is my Goodman Furnace induced draft blower and circulator blower running continuously?
    • P
      Patricia GarzaAug 31, 2025
      If the induced draft blower and circulator blower run continuously with no furnace operation, it may be due to flame sensed with no call for heat, a short to ground in the flame sense circuit, a lingering burner flame, or a slow closing gas valve. Correct the short at the flame sensor or in the flame sensor wiring and verify proper operation of gas valve.
  • S
    Steven NelsonSep 2, 2025
    What to do if my Goodman Furnace isn't working and has a grounding fault?
    • C
      Crystal ReedSep 2, 2025
      If your Goodman Furnace fails to operate due to a grounding fault or poor neutral connection, verify the neutral wire connection to the furnace and its continuity to the ground source.
  • B
    Brenda WashingtonSep 4, 2025
    What to do if my Goodman Furnace fails to operate due to Ignitor Open?
    • M
      Michael McleanSep 4, 2025
      If your Goodman Furnace fails to operate due to an open ignitor, check the ignitor wiring and replace the damaged ignitor.
  • B
    Benjamin SchwartzSep 7, 2025
    What to do if my Goodman GC9S80 Furnace fails to operate due to Inducer relay Error?
    • X
      xmartinSep 7, 2025
      If your Goodman Furnace fails to operate due to an inducer relay error, replace the integrated control board.
  • M
    melindafitzgeraldSep 9, 2025
    What to do if my Goodman GC9S80 fails to operate due to Pressure switch circuit?
    • K
      Kristina LongSep 9, 2025
      If your Goodman Furnace fails to operate due to a pressure switch circuit that is closed at the start of the heating cycle, pressure switch contacts sticking, or a short in the pressure switch circuit wiring, replace the low stage pressure switch and repair the short in wiring.

Summary

Important Information

Safety Warnings

Contains critical warnings regarding electrical shock, flammable materials, and high voltage hazards.

System Operation

Normal Operation Sequences

Details startup, heating, cooling, and fan-only sequences, including delays.

Furnace Startup Procedure

Step-by-step guide for safely starting up the furnace for the first time.

Gas Heat Sequence of Operation

Describes the operational sequence when the furnace calls for heat.

Cooling Mode Sequence of Operation

Details the operational sequence for low stage and second stage cooling.

Furnace Shutdown Procedure

Step-by-step guide for safely shutting down the furnace.

Safety Precautions

General warnings and cautions for installation, adjustment, and operation.

Location Requirements and Considerations

Guidance on selecting an appropriate and safe location for furnace installation.

Combustion and Ventilation Air Requirements

Details requirements for providing adequate air for combustion and ventilation.

Air for Combustion and Ventilation

Covers methods for calculating and providing combustion air requirements.

Indoor Combustion Air

Methods for determining and providing indoor air for combustion.

Outdoor Combustion Air

Methods for calculating and providing outdoor air for combustion.

Combination Indoor and Outdoor Combustion Air

Guidance on using a mix of indoor and outdoor air for combustion.

Category I Venting (Vertical)

Details requirements for Category I venting for 80% furnaces.

Masonry Chimneys

Warnings and considerations for venting through masonry chimneys.

Scheduled Maintenance

Annual Inspection

Annual service checks for furnace components to ensure proper working order and function.

Servicing

Gas Valve Checks

Procedure for checking the gas valve's manual and automatic control functions.

Gas Pressure Measurement and Adjustment

Measuring and adjusting inlet and manifold gas pressures for proper furnace operation.

Integrated Ignition Control Board Checks

Troubleshooting the integrated ignition control for flame sensing and lockout issues.

Flame Sensor Checks

Procedure to check flame sensor signal, continuity, and cleaning.

1 Stage Troubleshooting Codes

Troubleshooting Chart

Lists symptoms, LED status, fault descriptions, and corrective actions for furnace operation.

Troubleshooting Chart Continued

Additional fault descriptions and corrective actions for furnace operation.

Goodman GC9S80 Specifications

General IconGeneral
ModelGC9S80
AFUE Rating80%
Heat Exchanger MaterialAluminized Steel
Fuel TypeNatural Gas
StagesSingle Stage
CabinetHeavy Gauge Steel
Vent Size4 inches

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