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Goodman GKS90453BXAA - User Manual

Goodman GKS90453BXAA
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REPAIR PARTS
®
RP-410F
This manual is to be used by qualified technicians only. This manual replaces RP-410E.
www.goodmanmfg.com
© 2006-2008 Goodman Manufacturing Company, L.P. 5151 San Felipe, Suite 500 Houston, TX 77056
September 2008
GKS9 Single Stage PSC Upflow Furnace
GKS90453BXA
A
GKS90453BXAB
GKS90453BXAC
GKS90703BXA
A
GKS90703BXAB
GKS90703BXAC
GKS90703BXAD
GKS90703BXAE
GKS90704CXAA
GKS90704CXAB
GKS90704CXAC
GKS90904CXAA
GKS90904CXAB
GKS90904CXAC
GKS90904CXAD
GKS90904CXAE
GKS90905DXAA
GKS90905DXAB
GKS90905DXAC
GKS91155DXAA
GKS91155DXAB
GKS91155DXAC
GKS91155DXAD
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Summary

Important Information

Functional Parts

Cabinet

Blower Assembly

Chassis

Heat Exchanger Manifold Gas Valve

Summary

Important Information

Functional Parts

Cabinet

Blower Assembly

Chassis

Heat Exchanger Manifold Gas Valve

Overview

The Goodman GKS9 Single Stage PSC Upflow Furnace is a residential heating appliance designed for efficient and reliable performance in upflow configurations. This furnace utilizes a Permanent Split Capacitor (PSC) motor for its blower, providing consistent airflow for heating your home. Its single-stage operation means the furnace operates at full capacity whenever it's running, delivering a steady stream of warm air to maintain your desired indoor temperature.

Function Description

The primary function of the GKS9 furnace is to provide warmth to your living space. It achieves this by burning natural gas or propane (depending on the specific model and setup) in a sealed combustion chamber. The heat generated from this combustion is then transferred to the air circulating through your home via a heat exchanger. A powerful blower motor draws in cool return air from your home, pushes it across the heated surface of the heat exchanger, and then distributes the warmed air through your ductwork and into various rooms.

The combustion process is carefully controlled by an integrated Hot Surface Ignition (HSI) board, which ensures safe and reliable startup. When a call for heat is initiated by your thermostat, the HSI board activates the ignitor, which heats up to a high temperature. Simultaneously, the gas valve opens, allowing gas to flow to the burners. The hot ignitor then ignites the gas, creating a flame within the heat exchanger. A flame sensor monitors the presence of this flame, confirming successful ignition and ensuring continued safe operation.

Safety is paramount in furnace design, and the GKS9 incorporates several features to protect your home and its occupants. Primary limit switches monitor the temperature within the furnace, preventing overheating by shutting down the burners if temperatures exceed safe limits. Manual reset limits provide an additional layer of protection, requiring a manual reset if a severe overheating condition occurs. Pressure switches monitor the airflow and venting system, ensuring proper combustion and exhaust. If these switches detect an issue, such as a blocked vent or insufficient airflow, they will prevent the furnace from operating, safeguarding against dangerous conditions like carbon monoxide buildup. An interlock switch on the access door ensures that the furnace cannot operate when the door is open, protecting technicians and homeowners from moving parts and electrical hazards.

The blower assembly, driven by the PSC motor, is responsible for circulating air throughout your home. This motor is designed for continuous operation during a heating cycle, ensuring even heat distribution. The blower wheel, housed within the blower housing, draws in air and propels it through the heat exchanger and into the supply ductwork. Capacitors are used in conjunction with the PSC motor to provide the necessary starting torque and maintain efficient operation.

The furnace's cabinet is designed to house all internal components safely and efficiently. It includes various gaskets to seal the combustion and blower sections, preventing air leakage and ensuring optimal performance. Access doors provide entry for maintenance and service, and view port bushings allow for visual inspection of certain components without opening the main doors. Drain hoses and a drain trap are integral to managing condensate produced during the combustion process, especially in high-efficiency models, ensuring it is safely routed away from the furnace.

Usage Features

The Goodman GKS9 furnace is designed for straightforward operation, primarily controlled by your home's thermostat. Once installed and configured by a qualified technician, its operation is largely automatic. When the thermostat calls for heat, the furnace will cycle on, warm your home to the set temperature, and then cycle off. This single-stage operation provides a consistent heating experience, maintaining a comfortable indoor environment.

The furnace is typically installed in an upflow configuration, meaning that return air enters the bottom of the unit, and heated supply air exits the top. This is a common installation type for many residential applications, often found in basements, utility closets, or attics.

Maintenance is facilitated by the design of the access doors, which allow technicians to reach internal components for inspection and service. The clear labeling of parts in the manual aids in identifying components for troubleshooting or replacement. The use of standard components, where possible, simplifies the process of obtaining replacement parts.

Maintenance Features

Regular maintenance by a qualified technician is crucial for the longevity and efficient operation of the GKS9 furnace. The design incorporates features that make this maintenance more manageable.

The access doors, secured with screws or latches, provide direct entry to the blower assembly and the heat exchanger/manifold/gas valve section. This allows technicians to inspect and clean the blower wheel, motor, and heat exchanger. The blower wheel, for instance, can accumulate dust and debris over time, which can reduce airflow and efficiency. Easy access to this component allows for routine cleaning.

The flame sensor and ignitor, critical for safe and reliable ignition, are accessible for inspection and cleaning. A dirty flame sensor can lead to intermittent furnace operation or lockout, so regular cleaning is important. The ignitor's condition can also be checked to ensure it's heating properly.

Pressure switches and limit switches are designed to be easily identifiable and accessible for testing and replacement if they malfunction. The manual provides clear references for these safety components.

The gas valve, which controls the flow of gas to the burners, is positioned for inspection. While typically a robust component, its connections and operation can be verified during service. The burners themselves are also accessible for cleaning and inspection to ensure proper flame characteristics.

The condensate drain system, including the drain hose and trap, should be regularly checked for blockages to prevent water backup, which can lead to furnace shutdowns or water damage. The design allows for visual inspection and cleaning of these components.

The electrical control board, which manages the furnace's operational sequences, is located within the cabinet and is accessible for diagnostic checks. The transformer, which steps down household voltage for the control circuits, is also readily available for inspection.

Overall, the Goodman GKS9 Single Stage PSC Upflow Furnace is engineered with both operational reliability and serviceability in mind, ensuring that with proper maintenance, it can provide consistent heating for your home for many years.

Goodman GKS90453BXAA Specifications

General IconGeneral
BrandGoodman
Model NumberGKS90453BXAA
CategoryFurnace
Blower MotorMulti-Speed
Fuel TypeNatural Gas
Heat Exchanger MaterialAluminized Steel
Ignition TypeElectronic
VentingPVC
Warranty10-Year Limited Parts Warranty

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