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Goodman xMVM97 Series User Manual

Goodman xMVM97 Series
64 pages
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5151 San Felipe Suite 500
Houston, TX 77056
www.goodmanmfg.com • www.amana-hac.com
© 2014 - 2015 Goodman Manufacturing Company, L.P.
I
NSTALLATION
I
NSTRUCTIONS
FOR
*MVM97 & *CVM97
M
ODULATING
G
AS
F
URNACE
IOG-2007B
05/15
(Type FSP CATEGORY IV Direct
or Non Direct Vent Air Furnace)
These furnaces comply with requirements em-
bodied in the American National Standard / Na-
tional Standard of Canada ANSI Z21.47·CSA-2.3
Gas Fired Central Furnaces.
Installer:
Affix all manuals
adjacent to the unit.
As a professional installer you have an obligation to know
the product better than the customer. This includes all
safety precautions and related items.
Prior to actual installation, thoroughly familiarize yourself
with this Instruction Manual. Pay special attention to all
safety warnings. Often during installation or repair it is
possible to place yourself in a position which is more
hazardous than when the unit is in operation.
Remember, it is your responsibility to install the product
safely and to know it well enough to be able to instruct a
customer in its safe use.
Safety is a matter of common sense...a matter of thinking
before acting. Most dealers have a list of specific good
safety practices...follow them.
The precautions listed in this Installation Manual are
intended as supplemental to existing practices. However,
if there is a direct conflict between existing practices
and the content of this manual, the precautions listed
here take precedence.
RECOGNIZE THIS SYMBOL
AS A SAFETY PRECAUTION.
*NOTE: Please contact your distributor or our website for
the applicable Specification Sheet referred to in this manual.
TABLE OF CONTENTS
is a registered trademark of Maytag Corporation or its related companies and is used under license. All rights reserved.
SAFETY CONSIDERATIONS ..................................... 3
SHIPPING INSPECTION ........................................ 4
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS ............... 4
TO THE INSTALLER ......................................... 5
PRODUCT DESCRIPTION .....................................5
FEATURES .................................................. 5
PRODUCT APPLICATION ...................................... 6
LOCATION REQUIREMENTS & CONSIDERATINOS .......... 7
CLEARANCES AND A CCESSIBILITY ............................... 8
EXISTING FURNACE REMOVAL ................................. 9
THERMOSTAT LOCATION .................................... 10
COMBUSTION & VENTILATION AIR REQUIREMENTS ..... 10
INSTALLATION POSITIONS ................................. 14
HORIZONTAL APPLICATIONS & CONSIDERATIONS ...... 14
FURNACE SUSPENSION ..................................... 14
FRONT COVER PRESSURE SWITCH T UBE LOCATION ........... 15
DRAIN TRAP AND LINES ................................... 15
L
EVELING ................................................ 15
ALTERNATE ELECTRICAL AND GAS LINE CONNECTIONS ......... 15
DRAIN PAN .............................................. 15
FREEZE PROTECTION ...................................... 15
PROPANE GAS/HIGH ALTITUDE INSTALLATIONS ........ 15
VENT/FLUE PIPE & COMBUSTION AIR PIPE .............. 16
DUAL CERTIFICATION: NON-DIRECT/DIRECT VENT ............ 16
MATERIALS AND JOINING METHODS ......................... 16
PROPER VENT/FLUE
AND
COMBUSTION A IR PIPING PRACTICES .................. 17
TERMINATION LOCATIONS ................................... 17
SPECIAL VENTING REQUIREMENTS
FOR INSTALLATIONS IN CANADA .......................... 19
STANDARD FURNACE CONNECTIONS ......................... 19
COMBUSTION A IR PIPE .................................... 19
VENT/INTAKE TERMINATIONS FOR INSTALLATION
OF
MULTIPLE DIRECT VENT FURNACES .................... 23
CONCENTRIC VENT T ERMINATION ........................... 23
SIDE WALL VENT KIT .................................... 23
CONDENSATE DRAIN LINES & DRAIN TRAP .............. 23
GENERAL DRAIN INFORMATION ............................. 23
FIELD SUPPLIED DRAIN .................................... 24
UPFLOW MODEL INSTALLED VERTICALLY ..................... 24
DRAIN EXITING RIGHT SIDE ................................ 24
DRAIN EXITING LEFT SIDE ................................. 24
UPFLOW MODEL INSTALLED HORIZONTALLY
WITH
RIGHT SIDE DOWN ............................... 25
UPFLOW MODEL INSTALLED HORIZONTALLY
WITH
LEFT SIDE DOWN ................................ 25

Table of Contents

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Goodman xMVM97 Series Specifications

General IconGeneral
BrandGoodman
ModelxMVM97 Series
CategoryFurnace
LanguageEnglish

Summary

SAFETY CONSIDERATIONS

General Safety Warnings

Critical warnings regarding installation, operation, and potential hazards like fire, shock, and CO.

SHIPPING INSPECTION

ESD Precautions for Electronic Components

Steps to prevent damage to electronic components from static discharge during handling.

PRODUCT DESCRIPTION

Features and System Overview

Details on furnace features, ComfortNet compatibility, and modulating operation.

PRODUCT APPLICATION

Approved Installation Scenarios

Guidelines for residential, commercial, and construction site heating usage.

LOCATION REQUIREMENTS & CONSIDERATIONS

Furnace Placement and Clearance Guidelines

Criteria for selecting a suitable furnace location, including clearances and air supply needs.

COMBUSTION & VENTILATION AIR REQUIREMENTS

Ensuring Proper Air Supply for Combustion

Importance of proper airflow for combustion to prevent CO hazards and ensure performance.

INSTALLATION POSITIONS

Horizontal Applications and Considerations

Specific requirements for installing the furnace horizontally, including suspension.

PROPANE GAS/HIGH ALTITUDE INSTALLATIONS

Conversion Kit and Pressure Requirements

Details on necessary kits for propane conversion and high altitude operation.

VENT/FLUE PIPE & COMBUSTION AIR PIPE

Materials and Joining Methods for Piping

Approved materials and proper procedures for joining vent and combustion air piping.

PROPER VENT/FLUE AND COMBUSTION AIR PIPING PRACTICES

Termination Locations and Restrictions

Regulations for the placement of vent and combustion air intake terminations.

VENT/FLUE PIPE LENGTHS AND DIAMETERS

Pipe Sizing and Elbow Limitations

Tables detailing pipe size, length limits, and elbow counts for vent systems.

CONDENSATE DRAIN LINES & DRAIN TRAP

Drain Trap Priming and Installation Procedure

Procedures for installing and priming the condensate drain trap for proper operation.

UPFLOW MODEL INSTALLED VERTICALLY

Vertical Drain Routing Options

Instructions for routing the drain line from the right or left side of the cabinet.

UPFLOW MODEL INSTALLED HORIZONTALLY

Horizontal Drain Setup Procedures

Specific drain connections for horizontal installation with right or left side down.

ELECTRICAL CONNECTIONS

115 Volt Line Connections and Grounding

Guidelines for connecting the main 115V power supply, ensuring proper polarity and grounding.

Junction Box Relocation

Steps for moving the electrical junction box for side panel connections.

24 VOLT THERMOSTAT WIRING

Thermostat Wiring Configurations and DIP Switches

Wiring diagrams and DIP switch settings for various thermostat types.

24 VOLT DEHUMIDISTAT WIRING

Dehumidistat Connection for Enhanced Cooling

Wiring and setup for optional dehumidistat control to improve cooling dehumidification.

LINE VOLTAGE ACCESSORIES (ELECTRONIC AIR CLEANER AND HUMIDIFIER)

Connecting Ancillary Electrical Devices

Instructions for wiring electronic air cleaners and humidifiers to the furnace control board.

GAS SUPPLY AND PIPING

Propane Gas Conversion and High Altitude

Requirements for propane conversion and high altitude operation, including derating.

GAS PIPING CONNECTIONS

Building Gas Piping and Safety Connections

Guidelines for connecting the furnace to the building's gas piping, including unions and drip legs.

GAS PIPING CHECKS

Leak Testing Gas Connections

Procedures for leak testing gas connections using soap solution or electronic detectors.

PROPANE GAS TANKS AND PIPING

Propane Gas Safety and Pressure Regulation

Safety recommendations and pressure considerations for propane gas systems.

CHECKING DUCT STATIC

Measuring Total External Static Pressure

Method for measuring total external static pressure to ensure proper airflow.

FILTERS - READ THIS SECTION BEFORE INSTALLING THE RETURN AIR DUCT WORK

Recommended Filter Sizes and Maintenance

Chart specifying minimum recommended filter sizes and importance of maintenance.

STARTUP PROCEDURE & ADJUSTMENT

Initial Furnace Startup and Checks

Step-by-step instructions for initial furnace startup, including thermostat settings and burner inspection.

HEATING OPERATION WITH CTK01 THERMOSTAT (COMMUNICATING)

Communicating Thermostat Heating Sequence

Operation sequence when using a CTK01 communicating thermostat for heating.

FURNACE OPERATION

Furnace Startup and Shutdown Procedures

Step-by-step instructions for starting and safely shutting down the furnace.

GAS SUPPLY PRESSURE MEASUREMENT

Measuring Inlet Gas Supply Pressure

Procedure for measuring the gas supply pressure at the furnace inlet tap.

GAS MANIFOLD PRESSURE MEASUREMENT

Calculating Gas Input Rate

Method for measuring and calculating the furnace's natural gas input rate.

TEMPERATURE RISE

Adjusting Circulator Blower Speeds for Temperature Rise

Guidelines for selecting and adjusting blower speeds to achieve correct temperature rise.

COMFORTNETTM SYSTEM

System Overview and Communication Features

Introduction to the ComfortNet system, its components, and digital communication.

DIP SWITCHES

Configuring System Settings via DIP Switches

Table detailing DIP switch functions for various system configurations and settings.

AIRFLOW CONSIDERATIONS

Airflow Management in Communicating Systems

How airflow demands are managed in ComfortNet systems, including demand sources.

CTKO* WIRING

Thermostat Wiring and System Connections

Wiring diagrams for connecting CTKO thermostats and other system components.

DIAGNOSTICS

Understanding Network Status LEDs

Interpretation of red and green LEDs for network communication status and potential issues.

NORMAL SEQUENCE OF OPERATION

Furnace Operation in Heating and Cooling Modes

Step-by-step process of furnace operation during heating and cooling calls.

SAFETY CIRCUIT DESCRIPTION

Furnace Control Board and Safety Limits

Description of safety circuits like primary limit, auxiliary limit, and rollout limits.

TROUBLESHOOTING

Electrostatic Discharge (ESD) Precautions

Essential steps to protect electronic components from static discharge.

Resetting Furnace from Lockout

Methods for resetting the furnace after a lockout condition.

MAINTENANCE

Annual Furnace Inspection Checklist

Key items to check during an annual inspection for optimal performance and safety.

Filter Maintenance and Replacement Guidelines

Importance of proper filter maintenance and recommended replacement procedures.

REPAIR AND REPLACEMENT PARTS

Ordering Furnace Components and Accessories

Information on how to order replacement parts, including necessary details.

TROUBLESHOOTING CODES

Non-Communicating Furnace Error Codes

List of error codes, their causes, and corrective actions for non-communicating systems.

TROUBLESHOOTING CODES (continued)

Non-Communicating Furnace Error Codes (continued)

Further details on error codes, causes, and corrective actions.

TROUBLESHOOTING CODES (continued)

Non-Communicating Furnace Error Codes (continued)

Additional error codes and their troubleshooting steps.

TROUBLESHOOTING CODES (continued)

Non-Communicating Furnace Error Codes (continued)

More error codes and troubleshooting guidance.

TROUBLESHOOTING CODES (continued)

Non-Communicating Furnace Error Codes (continued)

Final set of error codes and troubleshooting steps.

STATUS CODES

Understanding Furnace Status Code Displays

List of status codes displayed by the furnace and their meanings.

WIRING DIAGRAM

Furnace Electrical Connections Schematic

Detailed wiring diagram showing all electrical connections for the furnace components.

SPECIAL INSTRUCTIONS FOR PRODUCTS INSTALLED IN THE STATE OF MASSACHUSETTS

Massachusetts State Installation Requirements

Specific requirements for gas-fueled equipment installations in Massachusetts, including CO detectors.

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