Goulds Pumps 3196 i-FRAME - User Manual

Goulds Pumps 3196 i-FRAME

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Installation, Operation,

and Maintenance Manual

Model 3196 i-FRAME

Table of Contents

Questions and Answers

V
vanessamillerAug 19, 2025
Why is my Goulds Pumps 3196 i-FRAME Water Pump not delivering liquid?
- A
  anthonykimSep 12, 2025
  If your Goulds Pumps Water Pump is not delivering liquid, several factors could be at play. First, ensure the pump is primed by re-priming it and verifying that both the pump and suction line are full of liquid. A clogged suction line could also be the culprit; remove any obstructions. Similarly, a clogged impeller can prevent liquid delivery, so back-flush the pump to clean it. Check that the shaft is rotating in the correct direction, matching the arrow on the bearing housing or pump casing. Insufficient submersion of the foot valve or suction pipe opening can also cause this issue; consult an ITT representative for the proper submersion depth and use a baffle to eliminate vortices. Finally, a suction lift that is too high can hinder liquid delivery, so try shortening the suction pipe.
N
Nicole WalkerAug 21, 2025
What to do if my Goulds Pumps 3196 i-FRAME starts and then stops pumping?
- Q
  qbrewerAug 21, 2025
  If your Goulds Pumps Water Pump starts and then stops pumping, it could be due to a few reasons. First, ensure that the pump is properly primed by re-priming it and verifying that the pump and suction line are full of liquid. Air or vapor pockets in the suction line can also cause this issue, so rearrange the piping to eliminate them. Finally, check for and repair any air leaks in the suction line.
C
Cody WilliamsAug 23, 2025
Why is my Goulds Pumps Water Pump not producing the rated flow or head?
- K
  Kellie FletcherAug 23, 2025
  If your Goulds Pumps Water Pump is not producing the rated flow or head, it could be due to several reasons. Check for air leaks in the gasket or O-ring and replace them if necessary. Similarly, an air leak in the stuffing box can cause this issue, so replace or readjust the mechanical seal. A partly clogged impeller can also reduce flow, so back-flush the pump to clean it. Ensure that the clearance between the impeller and the pump casing is properly adjusted. Insufficient suction head can also be a factor, so make sure the suction-line shutoff valve is fully open and the line is unobstructed. Lastly, inspect the impeller for wear or breakage and replace it if needed.
J
Julie GarciaAug 26, 2025
Why are the bearings on my Goulds Pumps 3196 i-FRAME running hot?
- J
  John CervantesAug 26, 2025
  If the bearings in your Goulds Pumps Water Pump are running hot, several factors could be the cause. Ensure that the pump and driver are properly aligned by realigning them. Check the lubricant for suitability and level, ensuring there is sufficient lubrication. Also, verify that the lubrication is being cooled properly by checking the cooling system.
T
Tim MathisAug 29, 2025
What causes excessive leaking in the mechanical seal of a Goulds Pumps 3196 i-FRAME?
- C
  Christina BarberAug 30, 2025
  If the mechanical seal on your Goulds Pumps Water Pump is leaking excessively, there are several potential causes. First, ensure that the packing gland is adjusted properly by tightening the gland nuts. If the stuffing box is not packed properly, check the packing and repack the box. Worn mechanical seal parts can also lead to leaks, so replace the worn parts. Overheating of the mechanical seal can also cause excessive leaking, so check the lubrication and cooling lines. Lastly, inspect the shaft or shaft sleeve for scoring and machine or replace the shaft sleeve as necessary.
M
Mary DavisSep 3, 2025
How to fix horizontal alignment issues in Goulds Pumps 3196 i-FRAME?
- R
  robert82Sep 3, 2025
  If you cannot obtain horizontal (side-to-side) alignment (angular or parallel) on your Goulds Pumps Water Pump, it could be due to a couple of reasons. The driver feet may be bolt-bound, in which case you should loosen the pump's hold-down bolts and slide the pump and driver until you achieve horizontal alignment. Alternatively, the baseplate may not be leveled properly and is probably twisted. To correct this, determine which corners of the baseplate are high or low, remove or add shims at the appropriate corners, and then realign the pump and driver.
C
Cindy ColemanSep 5, 2025
What causes excessive shaft end play in Goulds Pumps 3196 i-FRAME?
- W
  William GoodSep 5, 2025
  If there is excessive shaft end play in your Goulds Pumps Water Pump, it could be due to a couple of reasons. First, the internal clearance of the bearings may exceed the recommended amount, in which case you should replace the bearings with a bearing of the correct type. Second, the snap ring may be loose in the bearing-housing groove, so try re-seating the snap ring.
M
Michael AllisonSep 7, 2025
What to do if there is excessive shaft and sleeve runout in Goulds Pumps 3196 i-FRAME Water Pump?
- P
  Paul JonesSep 7, 2025
  If there is excessive shaft and sleeve runout in your Goulds Pumps Water Pump, it may be because the sleeve is worn, so replace the sleeve. Alternatively, the shaft could be bent, in which case you should replace the shaft.
A
Amy StewartSep 9, 2025
What causes excessive bearing-frame flange runout in Goulds Pumps 3196 i-FRAME?
- E
  erinkellySep 9, 2025
  If there is excessive bearing-frame flange runout in your Goulds Pumps Water Pump, it could be due to a bent shaft, so replace the shaft. Another possibility is that the flange of the bearing frame is distorted, in which case you should replace the bearing-frame flange.
K
Kimberly FlemingSep 12, 2025
What causes excessive frame-adapter runout in Goulds Pumps 3196 i-FRAME Water Pump?
- M
  Matthew BrownSep 12, 2025
  If there is excessive frame-adapter runout in your Goulds Pumps Water Pump, it could be due to corrosion on the frame adapter, so replace the frame adapter. Alternatively, the adapter-to-frame gasket may not be seated properly, so re-seat the frame adapter and ensure that the adapter-to-frame gasket is seated properly.

Summary

Introduction and Safety

Safety Guidelines and Precautions

Covers warnings, cautions, safety terminology, hazard levels, and categories.

Installation

Installation Preinstallation Precautions

Safety precautions and notices before starting the installation process.

Pump Foundation Requirements

Baseplate Mounting Procedures

Steps for preparing and mounting the baseplate using various methods like shims or jackscrews.

Pump, Driver, Coupling Installation

Pump-to-Driver Alignment Procedures

Detailed instructions and checks for achieving proper angular and parallel alignment.

Pump Piping Installation Checks

Essential checks for general, suction, and discharge piping to ensure correct installation.

Commissioning, Startup, Operation, and Shutdown

Startup Preparation and Precautions

Critical warnings, precautions, and tasks before starting the pump.

Rotation and Impeller Clearance Checks

Procedures for verifying correct pump rotation and setting impeller clearance.

Bearing Lubrication Procedures

Requirements and procedures for lubricating pump bearings with oil or grease.

Shaft Sealing Methods Overview

Pump Priming Procedures

Methods for priming the pump with suction supply above or below the pump.

Safe Pump Startup Procedure

Critical steps and warnings for safely starting the pump and monitoring its operation.

i-ALERT Monitor Operation

Instructions for activating, operating, and understanding the i-ALERT® Condition Monitor.

Pump Operation Safety Precautions

General considerations and precautions for safe and efficient pump operation.

Pump Shutdown Procedure

Maintenance

Pump Maintenance Schedule

Outlines routine, three-month, and annual inspection tasks for pump maintenance.

Bearing Maintenance Procedures

Details on bearing lubrication, oil/grease requirements, and regreasing procedures.

Mechanical Seal Maintenance

Information on maintaining cartridge, packed stuffing box, and dynamic seals.

Pump Disassembly Safety Precautions

Essential safety warnings and precautions before disassembling the pump.

Pump Component Removal Guides

Disassemble Power End (STi, MTi)

Disassemble Power End (STi, MTi with duplex)

Disassemble Power End (LTi)

Disassemble Power End (XLT-i, i17)

Disassemble Power End (XLT-i, i17 with duplex)

Assemble STi and MTi Rotating Element;Frame

Assemble STi;MTi Duplex Rotating Element;Frame

Assemble LTi Rotating Element;Frame

Assemble XLT-i;i17 Rotating Element;Frame

Assemble XLT-i;i17 Duplex Rotating Element;Frame

Bearing & Housing Inspection

Spare Parts Identification

Troubleshooting

Pump Operation Troubleshooting

Common operational symptoms, their causes, and remedies for pump issues.

Alignment Troubleshooting Guide

Troubleshooting steps for achieving proper pump and driver alignment.

Assembly Troubleshooting Steps

Common problems encountered during assembly and their solutions.

i-ALERT Monitor Troubleshooting

Parts Listings and Cross-Sectionals

Comprehensive Parts List

Comprehensive list of pump parts with quantities and construction materials.

Certification: CE or CE ATEX

Product Certification Documents

Documents and certifications related to product compliance, including CSA, ATEX, and IECEx.

Goulds Pumps 3196 i-FRAME Specifications

General

Model	3196 i-FRAME
Category	Water Pump
Type	Centrifugal
Maximum Temperature	250°F
Casing Material	Cast Iron
Material	Cast Iron
Seal Type	Mechanical Seal
Mounting	Base Mounted
Shaft Rotation	Clockwise
Horsepower Range	1 - 250 HP (Varies by model)

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