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Grant EUROFLAME 90/120 User Manual

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USER, INSTALLATION
and
SERVICING INSTRUCTIONS
EUROFLAME
For use with Kerosene or Gas Oil
This appliance is deemed a controlled service and specific regional statutory
requirements may be applicable
After installing the boiler leave these instructions with the User
Part No. DOC 01 Rev. 15 February 2004
Kitchen/Utility and Boiler House Models
50/70, 70/90, 90/120 and
Kitchen/Utility System Models
50/90, 90/120
GRANT
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Grant EUROFLAME 90/120 Specifications

General IconGeneral
Fuel TypeOil
Efficiency90%
Installation TypeFloor Standing
Flue TypeConventional Flue
Boiler TypeCondensing
Heat Exchanger MaterialStainless Steel
Warranty2 Years
Output90 - 120 kW

Summary

User Instructions

About Your Boiler

Provides an overview of the boiler's function and automatic operation for domestic hot water and central heating.

Boiler Controls Overview

Details how to access and identify the control panel features for different boiler models.

Lighting Your Boiler

Step-by-step guide on how to safely start and light the boiler, including pre-ignition checks.

Turning Off Your Boiler

Instructions for safely turning off the boiler for short or long periods, for different model types.

Troubleshooting: Burner Fails to Light

A checklist of common issues and steps to take when the boiler's burner fails to ignite.

Fuel Information

Details the types of fuel (Kerosene or Gas Oil) suitable for the boiler and important considerations for fuel supply.

System Care and Notes

Explains key components like the boiler thermostat, lock-out reset, and safety thermostat for system maintenance.

Electricity Supply Requirements

Specifies the required voltage, frequency, fuse rating, and earthing for the boiler's electrical connection.

Sealed Central Heating System

Explains how to manage pressure, air vents, and safety valves in a sealed heating system installation.

Boiler Technical Information

Boiler Technical Data

Presents detailed specifications including water content, weight, heat input, connections, and operating limits.

Technical Data: Kerosene Fuel

Provides performance data, efficiency, heat input, and settings for boilers using Class C2 Kerosene.

Technical Data: Gas Oil Fuel

Offers performance data, efficiency, heat input, and settings for boilers using Class D Gas Oil.

Boiler Dimensions: 50/70 Models

Illustrates the physical dimensions and connection points for the 50/70 Utility and Boiler House models.

Boiler Dimensions: 70/90, 90/120, and System Models

Shows physical dimensions and connection points for 70/90, 90/120 Kitchen/Utility, Boiler House, and System models.

General Boiler Information

Boiler Description

Introduces the Euroflame range, model variants, fuel compatibility, flue types, and control panel features.

Regulatory Compliance

Lists essential building regulations, British Standards, and OFTEC requirements for boiler installation.

Delivery Information

Details how different boiler models and flue kits are packaged and supplied in multiple cartons.

Fuel Supply Systems

Covers fuel storage, pipe types, single/two-pipe systems, and the Tiger Loop system for oil delivery.

Electricity Supply Requirements

Specifies the required voltage, frequency, fuse rating, and earthing for the boiler's electrical connection.

Air Supply Requirements

Details the need for adequate air for combustion, ventilation, and draught stabilization.

Conventional Flue System

Provides guidelines on the installation, materials, and positioning of conventional flue systems for optimal performance.

Connecting a Conventional Flue

Step-by-step instructions for connecting the conventional flue to Kitchen/Utility and Boiler House models.

Balanced Flue Options

Describes available balanced flue kits, extensions, and their suitability for different boiler models and wall thicknesses.

Frost Protection Measures

Recommendations for installing frost thermostats to protect the system and boiler during cold weather.

Boiler Location Guidelines

Specifies requirements for firm, level installation surfaces and necessary clearances around the boiler.

Water Connections

Details the types of water connections, pipe sizes, and fitting procedures for various models.

Heating System Diagrams

Illustrates different heating system configurations, including gravity domestic hot water systems.

Fully Pumped Heating Systems

Diagrams and information for fully pumped heating system configurations.

Kitchen/Utility Sealed System

Details requirements and components for sealed heating systems, including expansion vessels and pressure settings.

Boiler Installation

Underfloor Heating System Considerations

Essential requirements for pre-heating return water in underfloor systems to prevent boiler damage.

Boiler Unpacking Procedure

Instructions for safely removing the boiler and its components from the packaging.

Wall Preparation for Flue

Guidance on determining boiler position and making wall openings for balanced flue installations.

High Level and Vertical Balanced Flue

Instructions for fitting high level and vertical balanced flues, including adjustable sections, extensions, and bends.

Fitting the Burner

Step-by-step guide on how to attach the burner to the boiler for Boiler House models.

Connecting the Power Supply

Instructions for connecting the boiler's electrical supply to the mains, including wiring details.

Connecting the Fuel Supply

Details on connecting the fuel supply lines to the boiler, including adaptor requirements.

Filling and Venting Sealed Systems

Procedures for filling and venting sealed heating systems, checking expansion vessel pressure, and system integrity.

Commissioning

Commissioning Procedure Overview

Outlines the essential steps and checks required for safe and efficient boiler commissioning.

Initial System and Fuel Checks

Verifies system venting, pressure, fuel valve status, and burner component checks prior to startup.

Boiler Startup and Lock-out Reset

Details the process of starting the boiler, managing the burner fan, and using the lock-out reset button.

Burner Operation and Fuel Pressure Checks

Monitoring fuel pressure, checking for leaks, and ensuring correct burner operation at temperature.

Combustion Analysis and Adjustment

Measuring CO₂, flue gas temperature, and smoke number, adjusting air damper for optimal settings.

System Balancing and Final Checks

Balancing radiators, checking for leaks, adding inhibitor, and performing final system checks.

Information for the User

Essential User Guidance

Key information for users on boiler operation, frost precautions, servicing importance, and fuel type.

Engineer Responsibilities and Controls

Emphasizes that servicing must be by qualified engineers and ensures user understanding of controls and system pressure.

Boiler Servicing

Pre-Servicing Checks

Important initial checks before commencing boiler servicing, including flue, controls, and system integrity.

Dismantling for Servicing

Procedures for safely dismantling boiler components, such as front panels and flexible air tubes, for servicing access.

Burner Removal and Insulation Panel

Instructions for removing the burner and top insulation panel, with notes on fuel line connections.

Cleaning the Boiler Internals

Detailed steps for removing and cleaning baffles, internal surfaces, and checking seals for optimal performance.

Cleaning the Burner Components

Detailed instructions for cleaning the combustion head, electrodes, nozzle, photocell, fan, and pump filter.

Wiring Diagrams

Kitchen/Utility Boiler Wiring

Provides the control panel wiring diagram for Kitchen/Utility models, detailing connections and colour codes.

System Boiler Wiring

Presents the control panel wiring diagram for System boilers, showing connections for pump and thermostats.

Boiler House Dual Thermostat Wiring

Illustrates the wiring diagram for dual thermostats used in Boiler House models.

Control System Wiring: Honeywell S Plan

Shows wiring for Kitchen/Utility models using Honeywell S Plan with zone valves for HW & CH.

Boiler House Wiring: Honeywell Y Plan

Wiring diagram for Boiler House models with Honeywell Y Plan, controlling HW via a mid-position valve.

System Boiler Wiring: Honeywell S Plan

Wiring diagram for System boilers using Honeywell S Plan for HW & CH control with zone valves.

System Boiler Wiring: Honeywell Y Plan (Mid Position Valve)

Wiring diagram for system boilers with Honeywell Y Plan, controlling HW via a mid-position valve.

Fault Finding

Riello RDB Burner Fault Finding Flowchart

A step-by-step diagnostic flowchart to identify and resolve issues with the Riello RDB burner.

Boiler Operational Faults and Remedies

Lists common boiler faults, such as no start, lock-out, smoke, or low temperature, with corresponding remedies.

Burner Spare Parts

Riello RDB Burner Exploded View and Parts List

An illustrated breakdown of the Riello RDB burner with a list of spare parts and their corresponding numbers.

Health and Safety Information

Material Safety Information

Details hazards, precautions, and first aid for insulation materials, sealants, and mineral oil fuels used in the product.

EC Declaration of Conformity

European Directive Compliance

States the boiler's compliance with relevant European Directives, including EMC, electrical safety, and efficiency.

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