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Grant Vortex Eco 15/21 User Manual

Grant Vortex Eco 15/21
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Grant Vortex Eco
Utility Floor Standing Condensing Oil Boiler Range
Installation, Servicing & User Instructions
Part No. Doc: 80 Rev 01 October 2008
Grant Vortex Eco Condensing manual 11/11/08 09:17 Page 2
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Grant Vortex Eco 15/21 Specifications

General IconGeneral
ModelVortex Eco 15/21
CategoryBoiler
Output15 - 21 kW
Fuel TypeOil
Boiler TypeCondensing
MountingFloor Standing
Warranty2 years

Summary

Grant Vortex Eco Boiler Installation, Servicing & User Instructions

EC Declaration of Conformity

Introduction to Grant Vortex Eco Boilers

How a Condensing Boiler Works

Details the process of heat recovery in a condensing boiler and optimal operating temperatures.

Heating System Design Considerations

Provides recommended parameters for radiator and underfloor heating systems for maximum efficiency.

User Instructions for Grant Vortex Eco Boiler

About Your Boiler

Overview of the boiler's automatic operation for central heating and hot water.

Boiler Controls

Identifies and describes the main controls on the boiler's front panel.

Lighting Your Boiler

Step-by-step instructions for safely starting the boiler, including prerequisites.

User Instructions - Operation and Maintenance

Turning Off Your Boiler

Instructions for short-term and long-term boiler shutdown procedures.

Points to Check if Burner Fails to Light

Troubleshooting steps for common burner ignition failures, including fuel and electrical checks.

General Notes and Care of Your System

Important information on boiler thermostat, safety devices, ventilation, and flue maintenance.

User Instructions - System and Electrical

Electricity Supply

Specifies the required electrical supply voltage, frequency, and fuse rating.

Sealed Central Heating System

Explains system pressure, refilling procedures, and expansion vessel checks for sealed systems.

Boiler Technical Information

Boiler Technical Data

A table listing key specifications like water content, weight, heat output, connections, and electrical data.

Technical Data and Flue Gas Analysis

Sealed System Data

Specifications for sealed heating systems, including pressure, expansion vessel, and connections.

Grant Vortex Eco Oil Boilers using Class C2 Kerosene

Table of technical data for different models, including output, efficiency, nozzle, and flue gas parameters.

Boiler Dimensions

Boiler Dimensions for 15/21, 21/26 Utility Models

Diagrams showing the plan, side, and rear views with key dimensions for specific models.

Boiler Dimensions for 26/35 Utility Models

Diagrams showing the plan, side, and front views with key dimensions for the 26/35 model.

General Boiler Information

Boiler Description

Details the design, intended use, and suitability of the Grant Vortex range for different systems.

Boiler Components

Lists key components of the boiler and their functions, including thermostats and controls.

Regulations and Fuel Supply

Regulations to Comply With

Lists building regulations, byelaws, and OFTEC requirements for boiler installation.

Fuel Supply - Fuel Storage

Provides recommendations for fuel tank positioning, materials, and support.

Fuel Pipes and Systems

Fuel Pipes

Specifies material, diameter, and connection requirements for fuel supply pipes.

Single Pipe System

Explains the configuration and limitations of a single pipe fuel supply system.

Two Pipe System

Describes the setup for a two-pipe fuel supply system, including tank placement and pipe runs.

Fuel Systems - Tiger Loop and Two Pipe

Tiger Loop System

Details the Tiger Loop system as an alternative to a two-pipe system for oil supply.

Two Pipe Oil Supplies

Instructions for configuring the Riello RDB burner for two-pipe oil supply systems.

Fuel Supply and Electrical Safety

Two Pipe Oil Supplies (Riello RDB burner)

Specific instructions for connecting the Riello RDB burner to a two-pipe fuel system.

Electricity Supply

Outlines the mains supply requirements, earthing, cable specifications, and wiring checks.

Air Supply for Boilers

Air Supply for Room Sealed Balanced Flue Boilers

Details air vent requirements for boilers installed in rooms or compartments with balanced flues.

Air Supply for Conventional Flue Boilers

Specifies air vent requirements for boilers installed with conventional flues.

Conventional Flue System Installation

Conventional Flue System

Details requirements for flue systems, condensate handling, and termination points.

Conventional Flue System Components

Grant EZ-Fit Flexi Pack Conventional Flue System (Orange System)

Details the contents and part numbers for the Orange System Flexi Pack.

Extensions (Orange System)

Lists available extensions and their part numbers for the Orange System.

Hybrid Flue System

Hybrid Flue System using Grant Orange and Green System Components

Diagram and explanation of a flue system combining Orange and Green components.

Balanced Flue Options

Low Level Horizontal Balanced Flue (Yellow System)

Details the Yellow System, including extensions, elbows, and maximum flue length.

High Level (Horizontal) Balanced Flue (White System)

Describes the White System for high level horizontal balanced flues, including extensions.

Vertical Balanced Flue (White System)

Explains the White System for vertical balanced flues, including extensions and maximum length.

External Balanced Flue (Green System)

Details the Green System for external vertical or high level balanced flues.

Green System Components

Green System Components for 15/21 and 21/26 Models

Component list and part numbers specific to the 15/21 and 21/26 boiler models.

Green System Components for 26/35 Model

Component list and part numbers specific to the 26/35 boiler model.

Flexible Vertical Balanced Flue (Red System)

Flexible Vertical Balanced Flue (Red System)

Details the Red System components, installation, and limitations for chimney fitting.

Red System Flexible Flue Diagram

Clearances for Balanced Flues and Frost Protection

Clearances for Balanced Flues

Table and diagram showing minimum distances for balanced flue terminals from building features.

Frost Protection

Recommendations for installing frost thermostats to protect the boiler and system.

Boiler Location and Water Connections

Boiler Location

Guidelines for siting the boiler, including surface requirements and clearance for servicing.

Water Connections

Details the pipe sizes, fittings, and connection types for water systems.

Sealed System Kit and Connections

Sealed System Kit

Lists items required for a sealed system, including expansion vessel, pressure gauge, and safety valve.

Sealed System Connections

Details the connection of expansion vessels, pressure gauges, and safety valves in sealed systems.

Sealed System Details and Pipework

Sealed System Details

Further details on system pressure, water replacement, air vents, and pipework materials.

Underfloor Heating Systems

Essential considerations for underfloor heating systems, particularly return temperature.

Pipework Materials

Guidance on compatible pipe materials (copper and plastic) for heating systems.

Condensate Disposal

General Requirements for Condensate Disposal

Explains the acidic nature of condensate and the need for proper disposal methods.

Condensate Connections

Specifies how and where condensate pipes should be connected to waste systems.

Condensate Pipework

Details the required materials, diameter, and fall for condensate disposal pipework.

Condensate Soakaway and Pipework

Condensate Soakaway

Instructions for creating and locating a condensate soakaway, including soil type suitability.

Condensate Trap and Maintenance

Condensate Trap

Description of the factory-fitted condensate trap, its components, and location.

Inspection and Cleaning of Trap

Procedures for regularly checking and cleaning the condensate trap to ensure proper operation.

External Condensate Trap Fitting

External Condensate Trap Fitting

Detailed instructions for fitting the condensate trap outside the boiler casing.

Boiler Installation - Unpacking and Wall Preparation

Unpack the Boiler

Steps for safely removing the boiler from its packaging and transit pallet.

Prepare the Wall

Guidance on making wall openings for low level balanced flue systems.

Boiler Installation - High Level Flue

High Level and Vertical Balanced Flue

Details wall openings and adjustable sections for high level and vertical balanced flue systems.

Boiler Installation - Flue and Water Connections

Make the Water Connections

Instructions for connecting heating system pipework to the boiler.

Connect a Conventional Flue

Step-by-step guide for connecting a conventional flue system, including adaptor fitting.

Boiler Installation - Sealed System Kit

Sealed System Kit - 15/21, 21/26 and 26/35

Step-by-step instructions for fitting the sealed system kit components.

Sealed System Expansion Vessel Pressure

Information on checking and setting the expansion vessel charge pressure.

Boiler Installation - Power, Fuel and System Filling

Connect the Power Supply

Instructions for connecting the boiler's electrical supply to the terminal block.

Connect the Fuel Supply

Guidance on connecting the fuel supply line, especially for two-pipe systems.

Fill the Sealed System

Procedures for filling and venting a sealed heating system, including pump venting.

Boiler Installation - Completion and Burner Components

Completion

Final checks, completion reports, and handover of user information.

Burner Components

Identifies the main components of the Riello RDB burner.

Commissioning the Grant Vortex Boiler

Commissioning Procedure

Detailed steps for checking system integrity, fuel supply, and burner operation.

Commissioning Checks and Adjustments

Adjusting the 15/21 Air Adjuster Disc

Specific instructions for adjusting the air adjuster disc for downrated 15/21 models.

Information for the User

Boiler Servicing

Important Notes Prior to Servicing

Crucial checks and safety precautions before commencing boiler servicing.

Boiler Servicing - Dismantling and Cleaning

Dismantling Prior to Servicing

Step-by-step guide for safely removing boiler panels and components for servicing.

Cleaning the Boiler

Instructions for cleaning baffles, turbulators, and the condensate trap.

Boiler Servicing - Burner Cleaning

Cleaning the Burner

Detailed steps for cleaning the combustion head, electrodes, nozzle, photocell, and fan.

Wiring Diagrams

Control Panel Wiring Diagram

Shows the internal wiring connections for the boiler's control panel.

Typical Control System Wiring Diagrams

Illustrates wiring for systems controlled by zone valves or a mid-position valve.

Burner Fault Finding

Burner Fault Finding Flow Diagram

A visual guide to troubleshoot common burner issues based on symptoms.

Boiler Fault Finding

Boiler Fault Finding

A table detailing common boiler problems, their causes, and solutions.

Boiler Spare Parts

Vortex Eco Utility - Spare Parts

A list of common spare parts with their part numbers for the Vortex Eco Utility range.

Burner Spare Parts

Riello RDB1, 2, 2.2 Burner - Exploded View

An exploded diagram identifying individual components of the Riello RDB burner.

Health and Safety Information

Health and Safety Information

Details hazards associated with insulation, sealants, and fuels, with precautions and first aid.

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