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Grant Vortex Outdoor Module - User Manual

Grant Vortex Outdoor Module
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USER, INSTALLATION
and
SERVICING INSTRUCTIONS
GRANT VORTEX
Condensing Oil Boiler range
For use with Kerosene only
This appliance is deemed a controlled service and specific regional statutory
requirements may be applicable
After installing the boiler leave these instructions with the User
Part No. DOC 52 Rev. 00 October 2004
Outdoor Modules
with outputs up to 46 kW
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Grant Vortex Outdoor Module Specifications

General IconGeneral
BrandGrant
ModelVortex Outdoor Module
CategoryBoiler
LanguageEnglish

Summary

Introduction to Grant Vortex Boilers

How a Condensing Boiler Works

Explains the working principle of a condensing boiler and heat recovery.

Heating System Design Considerations

Provides recommended parameters for heating system design to achieve maximum boiler efficiency.

User Instructions for Grant Vortex Boilers

About Your Boiler

General description of the boiler's automatic operation and On/Off switch.

Boiler Controls Overview

Details on accessing and identifying boiler controls on the front panel.

Lighting Your Boiler

Step-by-step guide for safely lighting the boiler.

Turning Off Your Boiler

Instructions for turning the boiler off for short and long periods.

Troubleshooting: Burner Fails to Light

Troubleshooting steps for when the boiler burner fails to ignite.

About Your Fuel

Information about the correct type of fuel and handling fuel delivery.

General System Notes and Care

Notes on boiler thermostat, lock-out reset, safety thermostat, and ventilation.

Electricity Supply Requirements

Specifies the required electricity supply voltage, frequency, and fuse rating.

Sealed Central Heating System

Explains requirements and procedures for sealed central heating systems, including filling and pressure.

Boiler Technical Information

Boiler Technical Data

Provides detailed technical specifications and performance data for the boiler models.

Sealed System Data

Technical data specific to sealed central heating systems.

Grant Vortex Oil Boilers Data

Table detailing specifications like heat output, efficiency, nozzle, and fuel flow for different models.

Boiler Dimensions

Diagrams showing the physical dimensions of the boiler models.

General Boiler Information

Boiler Description

Overview of the boiler's design, enclosure, and suitability for heating systems.

Boiler Components

Lists key components like burners, thermostats, and control panel features.

Regulations to Comply With

Lists relevant building regulations and British Standard codes for installation.

Fuel Supply Requirements

Details requirements for fuel storage, pipes, and connection types.

Fuel Storage Guidelines

Guidelines for safe and appropriate fuel tank storage.

Fuel Pipe Specifications

Specifications for fuel supply pipes, including materials and remote sensing fire valves.

Single Pipe Fuel System

Explains the single pipe fuel supply system and its connection requirements.

Two Pipe Fuel System

Details the two-pipe fuel supply system, its configuration, and component requirements.

Tiger Loop System for Oil Deaeration

Describes the Tiger Loop system for oil deaeration in single-pipe lifts.

Two Pipe Oil Supplies for Riello RDB Burner

Specific instructions for connecting a two-pipe oil supply to the Riello RDB burner.

Connecting the Fuel Supply

Instructions for connecting the fuel supply line to the boiler.

Electricity Supply and Wiring

Details the required electrical supply, earthing, circuit protection, and wiring regulations.

Frost Protection Measures

Information on the factory-fitted frost thermostat and system protection.

Boiler Location Guidelines

Guidelines for positioning the boiler, including clearances and surface requirements.

Pipework Materials

Specifies compatible pipe materials for different system types.

Flue Terminal Location Requirements

Diagrams and table showing minimum safe distances for flue terminal positions.

Water Connections and System Flushing

Instructions for making flow and return water connections, including sealing and flushing.

Boiler Component Identification

Diagrams showing the location of key boiler components like the automatic air vent and condensate trap.

Sealed System Requirements

Requirements for sealed central heating systems, including components like expansion vessels and safety valves.

Underfloor Heating Systems

Specific requirements for underfloor heating systems, particularly return water temperature.

Condensate Disposal

Instructions for safely disposing of condensate produced by the boiler.

Boiler Installation Guide

Unpacking the Boiler

Steps for safely unpacking the boiler and its components.

Preparations for Installation

Guidance on preparing the wall, pipework, and electrical supply for boiler installation.

Conventional Flue System Installation

Instructions for installing a vertical flue system, including component availability.

Making Water Connections

Detailed steps for connecting the boiler to the water system, including sealing and flushing.

Sealed System Kit Installation (15;26)

Instructions for fitting the sealed system kit for the 15/26 model.

Sealed System Kit Installation (26;36 & 36;46)

Instructions for fitting the sealed system kit for the 26/36 and 36/46 models.

Filling the Sealed System

Step-by-step guide on how to fill and vent a sealed central heating system.

Expansion Vessel Pressure Check

Information on checking and setting expansion vessel pressure for system safety.

Connecting the Power Supply

Instructions for safely connecting the boiler's power supply.

Connecting the Fuel Supply

Instructions for connecting the fuel supply line to the boiler.

Burner Components Identification

Diagram and identification of the Riello RDB burner components.

Boiler Commissioning

Commissioning Procedure

Detailed steps for safely commissioning the boiler to ensure efficient operation.

Commissioning Checks and Adjustments

Performing final checks, CO2, flue gas temperature, smoke number, and system balancing.

Information for the User

Key User Advice Points

Key information to be communicated to the boiler user regarding operation, servicing, and safety.

Boiler Servicing Procedures

Important Notes Prior to Servicing

Essential checks and safety precautions to take before starting boiler servicing.

Dismantling for Servicing

Steps for safely dismantling the boiler casing and components for servicing.

Cleaning the Boiler Internals

Procedures for cleaning the boiler's internal components, baffles, and heat exchanger.

Cleaning the Burner Assembly

Detailed instructions for cleaning the combustion head, electrodes, nozzle, photocell, fan, and pump filter.

Wiring Diagrams

Vortex Outdoor Module Wiring Diagram

Electrical wiring diagram for the Vortex Outdoor Module, showing connections.

Grant Programmable Room Thermostat

Information on the Grant programmable room thermostat and its features.

Typical Control System Wiring Diagram

Example wiring diagram for a typical Honeywell S Plan control system.

Boiler Fault Finding

Boiler Fault Finding Guide

Table of common boiler faults and their corresponding remedies.

Riello RDB Burner Fault Finding

Flow diagram to diagnose faults specific to the Riello RDB burner.

Boiler Spare Parts

Vortex Outdoor Module Spare Parts

List of spare parts for the Vortex Outdoor Module with part numbers.

Riello RDB Burner Exploded View

Exploded view diagram of the Riello RDB burner with component part numbers.

Health and Safety Information

Insulation Materials Hazards

Information on hazards and precautions related to insulation materials.

Sealants Hazards and Precautions

Information on hazards and precautions related to silicone elastomer sealants.

Fuel Hazards and Precautions

Information on hazards and precautions associated with kerosene and gas oil fuels.

EC Declaration of Conformity

Compliance with EC Directives

Declaration of conformity with EC directives for safety, EMC, and efficiency.

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