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Gravely ZT XL 60 - User Manual

Gravely ZT XL 60
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05102200C • 2/17
Printed in USA
ENGLISH
FRANÇAIS
E10
ZT X
Operator’s Manual
Manuel du Utilisateur
ZT XL
™
™
915202 – ZT XL 42
(SN 020000 +)
915204 – ZT XL 52
(SN 020000 +)
915206 – ZT XL 42
(SN 020000 +)
915216 – ZT XL 60
(SN 020000 +)
915218 – ZT XL 60
(SN 020000 +)
915230 – ZT X 52
(SN 020000 +)
915236 – ZT X 52 CARB
(SN 020000 +)
915238 – ZT XL 42 CARB
(SN 020000 +)
915240 – ZT XL 52 CARB
(SN 020000 +)
915242 – ZT XL 60 CARB
(SN 020000 +)
915172 – ZT X 42
(SN 020000 +)
915174 – ZT X 52
(SN 020000 +)
915176 – ZT X 42 CARB
(SN 020000 +)
915200 – ZT XL 52
(SN 020000 +)
Models

Table of Contents

Questions and Answers

  • J
    James CherryAug 20, 2025
    What to do if my Gravely ZT XL 60 Lawn Mower engine does not start?
    • T
      tsanfordAug 20, 2025
      If your Gravely Lawn Mower engine won't start, several factors could be at play. First, ensure the Safety Interlock System is properly engaged and functioning; if it's faulty, it needs checking. A depleted fuel tank is a common culprit, so replenish it with fuel. Contaminated fuel can also prevent starting, necessitating a replacement with clean fuel. Check the battery; if it's discharged, charge it. Poor connections between the battery and its cables can hinder starting, so tighten or clean them. Inspect the spark plug wires for looseness and examine the spark plugs themselves, replacing them if faulty. If these steps don't resolve the issue, there may be an electrical or engine fault, in which case you should contact your Gravely dealer.
  • R
    ricemichelleAug 22, 2025
    Why won't my Gravely Lawn Mower engine start?
    • K
      katelynyatesAug 22, 2025
      There are several reasons why your Gravely Lawn Mower engine might not be starting. It could be due to the Safety Interlock System not being engaged or being faulty. Another reason could be that the fuel tank is empty or the fuel supply is contaminated, so you should fill the fuel tank or replace the fuel with clean fuel. Also, the battery might be discharged, or the connection between the battery and battery cables may be poor, so ensure to charge the battery or tighten/clean the battery and battery cables. Finally, the spark plug wires could be loose or the spark plugs faulty, so connect the spark plug wires or replace the spark plugs.
  • K
    Katie Cooper DVMAug 25, 2025
    How to improve cutting quality of my Gravely Lawn Mower?
    • R
      richardserinAug 25, 2025
      If your Gravely Lawn Mower exhibits poor cutting quality, several factors may be responsible. Ensure the mower blades are level and the mower deck pitch is correct. Dull or faulty mower blades will also impact cutting performance, so sharpen or replace them as needed. Avoid mowing at excessively high speeds, as this can compromise the cut quality. Inspect the belt tension and condition; replace the deck drive belt if it's in poor condition. Also, avoid setting the cutting height too low, and for very tall grass, consider mowing twice.
  • C
    claytonronaldAug 26, 2025
    What to do if my Gravely ZT XL 60 Lawn Mower does not drive?
    • C
      Cindy VegaAug 26, 2025
      If your Gravely Lawn Mower does not drive, ensure that the transaxles are engaged by checking and engaging the levers. If the problem persists, the ground drive belt may be faulty, or the transaxles themselves might be faulty, requiring you to contact your Gravely dealer.
  • N
    Nicole CookAug 27, 2025
    What to do if Gravely ZT XL 60 has poor cutting quality?
    • E
      Earl MataAug 28, 2025
      If your Gravely Lawn Mower has poor cutting quality, consider the following: * Check if the mower blades are level or the mower deck pitch is incorrect. * See if the mower blades are dull or faulty—sharpen or replace them as needed. * Reduce your mowing speed. * Avoid setting the cutting height too low; for very tall grass, mow twice.
  • C
    Carmen HarrisonAug 29, 2025
    What to do if Gravely ZT XL 60 does not drive?
    • B
      Brittany TaylorAug 29, 2025
      If your Gravely Lawn Mower isn't driving, the transaxles might be bypassed, so engage the levers.
  • S
    stevengregoryAug 31, 2025
    Why is my Gravely ZT XL 60 Lawn Mower engine running rough?
    • K
      kramernathanAug 31, 2025
      If your Gravely Lawn Mower engine is running rough, first check the choke control knob; if it's in the 'on' position (applicable to models 915204, 915206, 915218, 915230, 915236, 915238, 915240, 915242), move it to the 'off' position. Another potential cause is a plugged air filter cartridge, which should be cleaned or replaced. If neither of these resolves the issue, the engine itself may be faulty, and you should contact your Gravely dealer.
  • A
    Adam DavisSep 2, 2025
    What to do if PTO malfunctions on my Gravely ZT XL 60?
    • K
      Kimberly HamiltonSep 2, 2025
      If the PTO (Power Take-Off) on your Gravely Lawn Mower is malfunctioning, start by ensuring the operator presence switch is engaged by sitting on the operator seat. If the issue persists, the operator presence switch may be faulty, and you should contact your Gravely dealer. Also, inspect the deck drive belt for any faults and replace it if necessary. If the problem continues, the PTO switch, wiring, connectors, or clutch may be faulty, requiring you to contact your Gravely dealer.
  • P
    Paul SchmidtSep 4, 2025
    Why does my Gravely Lawn Mower engine overheat?
    • A
      ashleemontgomerySep 4, 2025
      If your Gravely Lawn Mower engine overheats, start by checking the engine oil level and adding oil if it is low. Also, inspect the cooling fins for any blockages and clean the engine if necessary. If the issue persists, the engine itself may be faulty, and you should contact your Gravely dealer.
  • J
    James LambertSep 6, 2025
    Why does my Gravely Lawn Mower move with engine off and parking brake engaged?
    • C
      campbellconnieSep 6, 2025
      If your Gravely Lawn Mower moves with the engine off and the parking brake engaged, the parking brake likely needs adjustment. Adjust the parking brake lever accordingly. If the issue persists, the parking brake itself may be faulty, and you should contact your Gravely dealer.

Summary

Welcome to Gravely

Product Registration

Procedure for registering the purchased unit with the manufacturer.

Manuals and Assistance

Information on obtaining operator and parts manuals for the unit.

Safety Information

Safety Alert Symbol and Signal Words

Explanation of safety alert symbols and signal words used in the manual.

Safety Decals

Location and explanation of safety decals on the machine for user awareness.

Operating the Unit

Starting and Operating Procedures

Instructions for starting the engine and controlling the unit during mowing.

Maneuvering and Stopping

Procedures for safely stopping the engine and moving the unit manually.

Maintenance Schedule and Parts

Maintenance Schedule

Schedule of required services based on usage hours.

Service Parts

List of common service parts and their part numbers.

Adjustments and Deck Handling

Seat and Steering Adjustments

Adjusting seat position and steering lever height/reach for optimal control.

Mower Deck Adjustments

Procedures for removing, installing, and leveling the mower deck.

Storage and Preparation

Storage Procedures

Guidelines for storing the unit for short or extended periods.

Start-of-Season Preparation

Steps to prepare the unit for operation after storage.

Consumer Warranty Information

Special Warranty Extensions

Details on extended warranty coverage for specific components.

Warranty Exceptions and Limitations

Exclusions and limitations to the warranty coverage.

Customer Responsibilities

Customer obligations for maintaining warranty coverage and service.

Gravely ZT XL 60 Specifications

General IconGeneral
Engine BrandKawasaki
Engine ModelFR691V
Engine Displacement726cc
Horsepower23 HP
Cutting Width60 inches
Transmission TypeHydro-Gear ZT-2800
Blade Tip Speed18, 000 FPM
Deck TypeFabricated
Turning RadiusZero-turn
Deck MaterialSteel

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