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Greenheck ERV-10 User Manual

Greenheck ERV-10
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Only qualified personnel should install this system.
Personnel should have a clear understanding of these
instructions and should be aware of general safety
precautions. Improper installation can result in electric
shock, possible injury due to coming in contact with
moving parts, as well as other potential hazards. Other
considerations may be required if high winds or seismic
activity are present. If more information is needed,
contact a licensed professional engineer before moving
forward.
1. Follow all local electrical and safety codes, as well
as the National Electrical Code (NEC), the National
Fire Protection Agency (NFPA), where applicable.
Follow the Canadian Electrical Code (CEC) in
Canada.
2. All moving parts must be free to rotate without
striking or rubbing any stationary objects.
3. Unit must be securely and adequately grounded.
4. Do not spin fan wheel faster than maximum
cataloged fan RPM. Adjustments to fan speed
significantly effects motor load. If the fan RPM is
changed, the motor current should be checked to
make sure it is not exceeding the motor nameplate
amps.
5. Do not allow the power cable to kink or come in
contact with oil, grease, hot surfaces or chemicals.
Replace cord immediately if damaged.
6. Verify that the power source is compatible with the
equipment.
7. Never open access doors to the unit while it is
running.
General Safety Information
DANGER
Always disconnect power before working on or near
this equipment. Lock and tag the disconnect switch or
breaker to prevent accidental power up.
CAUTION
When servicing the unit, the internal components may
be hot enough to cause pain or injury. Allow time for
cooling before servicing.
CAUTION
Precaution should be taken in explosive atmospheres.
®
Energy Recovery Ventilator 1
®
Installation, Operation and Maintenance Manual
Please read and save these instructions for future reference. Read carefully before attempting to assemble, install,
operate or maintain the product described. Protect yourself and others by observing all safety information. Failure
to comply with these instructions will result in voiding of the product warranty and may result in personal injury
and/or property damage.
Document 476412
Model ERV
Energy Recovery Ventilators
Energy Recovery Technical Support
Call 1-800-240-0870

Questions and Answers:

Greenheck ERV-10 Specifications

General IconGeneral
BrandGreenheck
ModelERV-10
CategoryFan
LanguageEnglish

Summary

General Safety Information

DANGER Warnings

Critical safety warnings regarding electrical hazards and moving parts.

CAUTION Advisories

Important advisories for safe operation and maintenance.

Installation - ERV-10, 20, 45 Models

Installation - ERV-90, 120 Models

Service Clearances

Recommended Clearances for ERV-10 to ERV-45

Specifies minimum clearances for service access on ERV-10, 20, 45.

Recommended Clearances for ERV-90 and ERV-120

Specifies minimum clearances for service access on ERV-90, 120.

ERV-90, 120 Service Clearance Diagrams

Handling and Lifting

Lifting Safety and Procedures

Critical safety instructions for lifting the unit using provided lugs.

Roof Curb Mounting and Ductwork

Electrical Information

System Grounding and Wiring Codes

Requirements for electrical grounding and compliance with codes.

Voltage Supply and Imbalance Tolerances

Guidelines for acceptable voltage supply and phase imbalance.

Control Wiring Specifications

Details on control wiring length, gauge, and resistance limits.

Typical Control Center Components

Optional Component Overview

Variable Frequency Drive (VFD) Function

How VFDs control fan speed for modulating or multi-speed.

Start-Up Procedures

General Start-Up Information

Essential information for ensuring proper unit operation post-installation.

Pre Start-Up Checklist

Checklist of critical steps before initial unit energization.

Unit Start-Up Checklist

Detailed checklist for verifying operational parameters during start-up.

Start-Up Components and Fan Adjustments

Fan Inspection and Checks

Procedures for checking forward curved fans for free rotation.

Fan Belt Drive Installation

Instructions for proper installation and alignment of fan belts.

Fan Wheel Rotation Verification

How to check and correct fan wheel rotation direction.

Fan RPM Adjustment

Guidance on adjusting fan speed and checking motor amperage.

Vibration, Wheel, and Belt Checks

Energy Recovery Wheel Inspection

How to inspect the ERV wheel for proper mechanical operation.

Economizer Control and Set Points

Economizer Relevant Set Points

Definitions of key set points for economizer operation.

Frost Control and Variable Frequency Drives

Timed Exhaust Frost Control Setup

Configuration steps for timed exhaust frost control.

Electric Preheat Frost Control Setup

Configuration steps for electric preheat frost control.

VFD Factory Set Points and Configuration

VFD Settings for CO2 and ER Wheel

Routine Maintenance Procedures

Fan Wheel, Filter, and Seal Maintenance

Energy Recovery Wheel Maintenance

Recommended annual inspection of the energy recovery wheel.

ERV Wheel Access and Removal

ERV Wheel Cleaning and Alarm Troubleshooting

Economizer Alarm Troubleshooting

How to address and clear economizer-related alarms.

Airflow Troubleshooting

Test and Balance Report Analysis

Information needed for diagnosing low airflow issues via TAB reports.

Unit Troubleshooting - Blower and Airflow Issues

Blower Fails to Operate Troubleshooting

Common causes and corrective actions for blower failure.

Motor Starter Issues

Troubleshooting motor starters that chatter or do not pull in.

Motor Over Amps Troubleshooting

Diagnosing and resolving motor over-amperage conditions.

Low Airflow (CFM) Troubleshooting

Identifying and fixing causes of low airflow.

Unit Troubleshooting - Operation and Noise

Intermittent Blower Operation Troubleshooting

Diagnosing intermittent blower shut-off and restart issues.

Energy Wheel Operation Issues

Troubleshooting problems with the energy wheel not turning or running intermittently.

Excessive Noise or Vibration Troubleshooting

Identifying sources of noise and vibration and their solutions.

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