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Greenheck ERV Series User Manual

Greenheck ERV Series
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Only qualified personnel should install this system.
Personnel should have a clear understanding of these
instructions and should be aware of general safety
precautions. Improper installation can result in electric
shock, possible injury due to coming in contact with
moving parts, as well as other potential hazards. Other
considerations may be required if high winds or seismic
activity are present. If more information is needed,
contact a licensed professional engineer before moving
forward.
1. Follow all local electrical and safety codes, as well
as the National Electrical Code (NEC), the National
Fire Protection Agency (NFPA), where applicable.
Follow the Canadian Electrical Code (CEC) in
Canada.
2. All moving parts must be free to rotate without
striking or rubbing any stationary objects.
3. Unit must be securely and adequately grounded.
4. Do not spin fan wheel faster than maximum
cataloged fan RPM. Adjustments to fan speed
significantly effects motor load. If the fan RPM is
changed, the motor current should be checked to
make sure it is not exceeding the motor nameplate
amps.
5. Do not allow the power cable to kink or come in
contact with oil, grease, hot surfaces or chemicals.
Replace cord immediately if damaged.
6. Verify that the power source is compatible with the
equipment.
7. Never open access doors to the unit while it is
running.
General Safety Information
DANGER
Always disconnect power before working on or near
this equipment. Lock and tag the disconnect switch or
breaker to prevent accidental power up.
CAUTION
When servicing the unit, the internal components may
be hot enough to cause pain or injury. Allow time for
cooling before servicing.
CAUTION
Precaution should be taken in explosive atmospheres.
®
Energy Recovery Ventilator 1
®
Installation, Operation and Maintenance Manual
Please read and save these instructions for future reference. Read carefully before attempting to assemble, install,
operate or maintain the product described. Protect yourself and others by observing all safety information. Failure
to comply with these instructions will result in voiding of the product warranty and may result in personal injury
and/or property damage.
Document 476412
Model ERV
Energy Recovery Ventilators
Energy Recovery Technical Support
Call 1-800-240-0870

Questions and Answers:

Greenheck ERV Series Specifications

General IconGeneral
CategoryEnergy Recovery Ventilator (ERV)
Cabinet ConstructionGalvanized Steel with Optional Insulation
Voltage Options115V, 208V, 230V, 460V
Power SupplySingle or Three Phase
CertificationsAHRI
FiltersMERV

Summary

General Safety Information

Unit Overview

Installation

Mounting Options

Illustrates indoor and outdoor mounting configurations for specific ERV models.

Dimensional Data and Weights

Provides physical dimensions and weight specifications for various ERV models.

Service Clearances

Recommended Clearances

Specifies minimum clearances required for maintenance and component access.

Electrical Information

System Power Wiring

Covers electrical grounding, wiring requirements, and compatibility.

Voltage Supply and Imbalance

Details voltage tolerances and the impact of phase imbalance on motor operation.

Start-Up Procedures

General Start-Up Information

Provides an overview of the start-up process and its importance.

Pre Start-Up Checklist

Lists critical checks to perform before energizing the unit.

Start-Up Checklist

Outlines the operational checks required during unit commissioning.

Economizer Operation and Settings

Relevant Set Points

Lists and explains key set points for economizer control.

Stop and Modulate Wheel Control

Describes procedures for stopping and modulating the energy wheel.

Frost Control and Variable Frequency Drives

Timed Exhaust and Electric Preheat

Details the setup for timed exhaust and electric preheat frost control.

Routine Maintenance

Lubrication and Damper Checks

Covers lubrication requirements and damper operational checks.

Fan Belt and Motor Maintenance

Details inspection and maintenance for fan belts and motors.

Wheel, Filter, and Seal Checks

Outlines checks for blower wheel, fasteners, bearings, filters, and door seals.

ER Wheel Cleaning and Troubleshooting Alarms

Economizer Alarm Troubleshooting

Explains how to address and clear economizer-related alarms.

Troubleshooting Airflow Issues

Test and Balance Report

Utilizes TAB reports to diagnose low airflow issues.

Airflow Data Collection

Lists parameters to collect for airflow troubleshooting.

Unit Troubleshooting

Blower and Motor Issues

Addresses issues like blower failure, motor starter problems, and motor over-amperage.

Airflow Problems

Covers troubleshooting for low and high airflow conditions.

Unit Troubleshooting Continued

Intermittent Blower Operation

Diagnoses intermittent blower shutoff and restart issues.

Energy Wheel Operation Issues

Troubleshoots problems with the energy wheel not turning or running intermittently.

Noise and Vibration Issues

Identifies causes and corrective actions for excessive noise and vibration.

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