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Greenheck ERV-20 User Manual

Greenheck ERV-20
32 pages
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Only qualified personnel should install this system.
Personnel should have a clear understanding of these
instructions and should be aware of general safety
precautions. Improper installation can result in electric
shock, possible injury due to coming in contact with
moving parts, as well as other potential hazards. Other
considerations may be required if high winds or seismic
activity are present. If more information is needed,
contact a licensed professional engineer before moving
forward.
1. Follow all local electrical and safety codes, as well
as the National Electrical Code (NEC), the National
Fire Protection Agency (NFPA), where applicable.
Follow the Canadian Electrical Code (CEC) in
Canada.
2. All moving parts must be free to rotate without
striking or rubbing any stationary objects.
3. Unit must be securely and adequately grounded.
4. Do not spin fan wheel faster than maximum
cataloged fan RPM. Adjustments to fan speed
significantly effects motor load. If the fan RPM is
changed, the motor current should be checked to
make sure it is not exceeding the motor nameplate
amps.
5. Do not allow the power cable to kink or come in
contact with oil, grease, hot surfaces or chemicals.
Replace cord immediately if damaged.
6. Verify that the power source is compatible with the
equipment.
7. Never open access doors to the unit while it is
running.
General Safety Information
DANGER
Always disconnect power before working on or near
this equipment. Lock and tag the disconnect switch or
breaker to prevent accidental power up.
CAUTION
When servicing the unit, the internal components may
be hot enough to cause pain or injury. Allow time for
cooling before servicing.
CAUTION
Precaution should be taken in explosive atmospheres.
®
Energy Recovery Ventilator 1
®
Installation, Operation and Maintenance Manual
Please read and save these instructions for future reference. Read carefully before attempting to assemble, install,
operate or maintain the product described. Protect yourself and others by observing all safety information. Failure
to comply with these instructions will result in voiding of the product warranty and may result in personal injury
and/or property damage.
Document 476412
Model ERV
Energy Recovery Ventilators
Energy Recovery Technical Support
Call 1-800-240-0870

Questions and Answers:

Greenheck ERV-20 Specifications

General IconGeneral
BrandGreenheck
ModelERV-20
CategoryFan
LanguageEnglish

Summary

General Safety Information

General Safety Precautions and Warnings

General safety instructions, DANGER, and CAUTION notices for safe operation and installation.

Installation - ERV-10, 20, 45 Models

Installation - ERV-90, 120 Models

Indoor Mounting Options

Diagrams and details for indoor installation of ERV-90, 120.

Outdoor Mounting Options

Diagrams and details for outdoor installation of ERV-90, 120.

Service Clearances

Recommended Service Clearances

Table of required clearances for accessing unit components.

Roof Curb Mounting

Curb Installation and Ductwork

Procedures for installing roof curbs and connecting ductwork.

Electrical Information

System Power and Grounding Requirements

Details on electrical grounding, wiring, and voltage tolerances.

Typical Control Center Components

Control Center Layout and Components

Identification and description of components within the unit's control center.

Optional Component Overview

Economizer Operation Modes

Details on economizer modes: stopping and modulating the wheel.

Frost Control Options

Explanation of timed exhaust, electric preheat, and modulating frost control.

Variable Frequency Drives (VFD) Function

Use of VFDs for fan speed control and economizer/frost control.

Start-Up Procedures

General Start-Up Information and Safety

Comprehensive checklist and precautions for unit start-up.

Pre Start-Up Checklist

Steps to perform before initial unit energization.

Start-Up Checklist Execution

Data collection points during operational start-up.

Start-Up Components - Fans

Fan Inspection and Belt Drives

Checking forward curved fans, belt drives, and alignment.

Fan Belt Installation and Tensioning

Procedures for installing and tensioning fan belts.

Fan RPM Adjustment and Motor Load

Adjusting fan speed and checking motor amperage.

Vibration, Wheel, Belt, and Seal Checks

Economizer Operation and Set Points

Economizer Relevant Set Points

Key set points for controlling economizer operation.

Frost Control and Variable Frequency Drives

Variable Frequency Drive (VFD) Wiring

Field wiring options for VFDs for modulating and multi-speed control.

VFD Factory Set Points and Configuration

CO2 Proportional Control Settings

Variable Frequency Drives for Energy Recovery Wheel

ERV Wheel VFD Parameter Settings

Configuration parameters for VFDs controlling the energy recovery wheel.

Troubleshooting - Economizer Alarms

Addressing and Clearing Alarms

Steps to identify, address, and clear economizer alarms.

Troubleshooting - Airflow

Troubleshooting - Unit Operation

Blower and Motor Starter Issues

Corrective actions for blower failure and motor starter problems.

Motor Over Amps and Low Airflow

Troubleshooting motor overloads and low airflow conditions.

Troubleshooting - Unit Intermittent Operation and Noise

Intermittent Blower and Wheel Operation

Diagnosing and resolving intermittent blower and wheel issues.

Excessive Noise and Vibration Troubleshooting

Identifying and correcting excessive noise or vibration problems.

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