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Greenlee GATOR EK628 User Manual

Greenlee GATOR EK628
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INSTRUCTION MANUAL
GATOR
®
EK628
Battery-powered
Crimping Tool
Read and understand all of the instructions
and safety information in this manual before
operating or servicing this tool.
52023597 REV 3 © 2008 Greenlee Textron Inc. 5/08
Serialnummer
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Greenlee GATOR EK628 Specifications

General IconGeneral
TypeBattery-powered crimp tool
ModelEK628
Battery Voltage18V
Crimping Force12 tons
Die CompatibilityGreenlee

Summary

Important Safety Information

Safety Alert Symbol

Explains the meaning and usage of the safety alert symbol and associated signal words.

General Safety Warnings

Covers critical warnings like eye protection, skin injection, electrical hazards, and fire risks from incomplete crimps.

Important Safety Information (Continued)

Battery and Tool Handling Precautions

Details safe practices for battery handling, tool usage limits, storage conditions, and maintenance.

Identification

Tool Components

Diagram and list of key parts of the EK628 Battery-powered Crimping Tool.

Specifications

Crimping Tool Specifications

Details physical dimensions, weight, sound, vibration, and hydraulic oil type.

Crimping Capacities

Specifies maximum crimping force, average crimp time, and average crimps per charge.

Battery Specifications

Lists battery voltage and charging time.

Operation

Charging the Battery

Instructions for charging the battery using the supplied charger.

LED Display Signals

Explanation of LED indicator lights for tool status and diagnostics.

Operational Safety Warnings

Covers warnings about electric shock, eye protection, keeping hands clear, and tool usage cautions.

Operation (Continued)

Installing Dies

Procedure for selecting and installing crimping dies into the tool jaws.

Preparing Cable

Guidance on preparing cable according to lug manufacturer's strip length.

Crimping Procedure

Step-by-step instructions for performing a crimp, including trigger operation and completion signals.

Die Selection

Dies for Copper Connectors

Catalog numbers, UPC, cable sizes, and color codes for dies used with copper connectors.

Dies for Dual-rated Aluminum Connectors

Catalog numbers, UPC, and cable sizes for dies used with dual-rated aluminum connectors.

Connector Selection

Copper Connector Brands

Lists compatible copper connector brands, types, and number of crimps per type.

Dual-rated Aluminum Connector Brands

Lists compatible dual-rated aluminum connector brands, types, and number of crimps per type.

Maintenance

Daily Maintenance Procedures

Tasks to perform before and after each operating day, including inspection and cleaning.

Periodic Maintenance Schedules

Monthly and annual maintenance tasks, including cleaning, oiling, and professional inspection.

Troubleshooting

Initial Troubleshooting Checks

Initial checks to perform before diagnosing tool issues, like battery charge and contact cleaning.

Common Problems and Remedies

Table listing common tool issues, probable causes, and suggested solutions.

Illustrations

Main Assembly Diagram

Exploded view of the main components of the crimping tool.

Pump Assembly Diagrams

Detailed diagrams of the pump housing, relief valve, and piston pump assemblies.

Illustrations (Continued)

Ram and Crimping Jaw Unit Diagram

Exploded view of the ram unit and crimping jaw unit.

Parts List

Tool Components Parts

List of part numbers and descriptions for the main tool components.

Accessory Crimping Jaw Units

List of part numbers and descriptions for accessory crimping jaw units.

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