Greenlee GATOR EK1240 User Manual

INSTRUCTION MANUAL
GATOR
®
EK1240 and EK1240C
Battery-powered
Crimping Tools
with Retraction Stop
Read and understand all of the instructions and
safety information in this manual before operating
of servicing this tool.
52031137 © 2007 Greenlee Textron Inc. 8/07
Serial Code AKK

Greenlee GATOR EK1240 Specifications

General

Model	GATOR EK1240
Category	Crimp tool
Crimping Force	12 tons
Battery Voltage	18 V
Battery Type	Lithium-ion
Length	18.5 in
Die Set Included	Yes
Material	Steel
Type	Battery-Powered Hydraulic Crimp Tool
Crimp Capacity (AWG)	8 AWG to 750 MCM

Summary

Safety Overview

Important Safety Information

Personal Protective Equipment (PPE)

Emphasizes eye protection and PPE for electric shock hazards during operation.

Operational Hazard Warnings

Warns about skin injection, flammable cleaners, incomplete crimps, and pinch points.

Additional Safety Precautions

Battery Handling and Disposal Safety

Warns against disposing batteries in fire and improper handling to avoid hazards.

Tool Operational Limits

Battery Storage and Charging Safety

Tool Operation Procedure

Operational Safety Warnings

Lists critical warnings for operation, including electric shock, eye protection, skin injection, crimp integrity, and pinch points.

Die Selection Guide

Connector Selection Guide

Maintenance and Servicing

Daily Maintenance Tasks

Checking Hydraulic Oil Level

Steps to check and refill the hydraulic oil reservoir, including removing the cover and plug.

Troubleshooting Common Issues

Tool Disassembly Instructions

Main Components Disassembly

Steps for disassembling the main components of the crimping tool.

Pump Disassembly

Motor, Gearbox, and Bearing Disassembly

Tool Assembly Instructions

Motor, Gearbox, and Bearing Assembly

Pump Assembly

Main Components Assembly