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Greenlee EK22GL - User Manual

Greenlee EK22GL
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INSTRUCTION MANUAL
999 4521.5 © 2005 Greenlee Textron Inc. IM 1552 REV 8 5/05
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
GATOR
®
Plus
EK22GL
Battery-powered,
High-speed Crimping Tool
Serialnummer

Questions and Answers

  • V
    Vanessa BurnsJul 28, 2025
    What to do if my Greenlee Crimp tool is inoperative?
    • L
      lauramontesJul 28, 2025
      If your Greenlee Crimp tool is inoperative, the dies stop during operation, the battery load display flashes, or the tool loses oil, several factors could be at play. Start by charging or replacing the battery. If the issue persists, check the oil level and refill if low, ensuring the oil plug is properly installed. Air in the hydraulic system could also be the culprit; try pulling the trigger and holding the retract button simultaneously for about 10 seconds. Other potential causes include dirt in the ram area (clean the tool), damaged battery contacts (reform them). If these steps don't resolve the problem, it may be due to worn or damaged components or a damaged internal seal, requiring you to return the tool to an authorized Greenlee service center.

Summary

Important Safety Information

Electrical and Skin Injection Hazards

Highlights electric shock, skin injection hazards from oil, and the need for PPE and immediate medical attention.

Flammable Liquids and Incomplete Crimp Hazards

Warns against using flammable cleaners and the risks of incomplete crimps causing fire.

Crimping Head and Battery Handling Safety

Covers safety around the crimping head, battery handling, charging, and storage precautions.

Specifications

Operation

Installing K22, KA22, and KC22-type Dies

Step-by-step instructions for installing standard die types into the crimping head.

Installing W-type Dies

Step-by-step instructions for installing W-type dies, including the use of adapters.

Crimping Cable

Detailed steps for performing a crimp, including inserting the connector, pulling the trigger, and pressure relief.

Die Selection

Connector Selection

Maintenance

Troubleshooting

Disassembly

Assembly

Parts List

Greenlee EK22GL Specifications

General IconGeneral
Weight8.5 lbs
Length18 inches
Battery TypeLithium-ion
MaterialSteel
Crimping Force12 tons
Capacity750 MCM
Voltage18V
Crimp TypeHex
TypeHydraulic Crimping Tool
Operating Pressure10, 000 psi (689 bar)

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