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Greenlee Ultra Tugger User Manual

Greenlee Ultra Tugger
56 pages
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INSTRUCTION MANUAL
Ultra Tugger
®
Cable Puller and Pulling
Packages
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
99920751 © 2007 Greenlee Textron Inc. IM 1259 REV 22 11/07
with Serial Code ABJ
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Greenlee Ultra Tugger Specifications

General IconGeneral
BrandGreenlee
ModelUltra Tugger
CategoryTools
LanguageEnglish

Summary

Description

Purpose

Safety

IMPORTANT SAFETY INFORMATION

Safety Alert Symbol

Defines safety alert symbols used in the manual for hazard communication.

Grounding Instructions

Identification

Ultra Tugger Cable Puller Components

Lists and illustrates the main components of the Ultra Tugger cable puller.

Identification (cont'd)

Versi-Boom™ Components

Lists and illustrates the various components of the Versi-Boom system.

Specifications

Cable Pulling Glossary

Cable Pulling Principles

Cable Pulling Systems

Overview of components for a cable pulling system and their capacity ratings.

Cable Pulling Principles (cont'd)

Pulling Theory

Explains pulling resistance, gravity, friction, and force generation concepts.

Cable Pulling Principles (cont'd)

Cable Pulling Forces: At the Cable Puller Anchoring System

Details the force exerted on the anchoring system by the puller.

Cable Pulling Principles (cont'd)

Cable Pulling Forces: At the Capstan

Explains capstan's role as a force multiplier based on rope wraps.

Cable Pulling Principles (cont'd)

Cable Pulling Forces: At the Pulling Rope

Discusses stored energy in rope and recommended rope types for safety.

Cable Pulling Principles (cont'd)

Cable Pulling Forces: At the Connectors

Describes forces on connectors and selecting correct pulling grip size.

Cable Pulling Principles (cont'd)

Cable Pulling Forces: At the Sheaves

Explains resultant forces from sheaves and angles of pull.

Cable Pulling Principles (cont'd)

Tailing the Rope

Details rope tailing, pull control, and preventing rope overlap.

Cable Pulling Principles (cont'd)

Planning the Pull

Provides guidance for effective and safe cable pulling operations.

Typical Setups

Chain Mount and Floor Mount Setups

Illustrates typical configurations for chain and floor mounting the puller.

Typical Setups (cont'd)

T-Stand Setups

Shows various T-stand configurations for horizontal and vertical pulling.

Typical Setups (cont'd)

Wheeled Carriage Setups

Demonstrates wheeled carriage configurations for different pulling scenarios.

Setup – Pipe Adapter

Setup – T-Stand

Setup – Wheeled Carriage

Setup – Mounting Components

Boom with Nose Unit

Instructions for assembling the boom with a nose unit.

Setup – Mounting Components (cont'd)

Booms with Elbow Unit and Nose Unit

Steps for assembling booms with elbow and nose units.

Setup – Versi-Boom™ System: Using Couplers

Choosing Couplers

Compares screw-on, slip-in, and straddling couplers' advantages/disadvantages.

Setup – Versi-Boom™ System: Using Couplers (cont'd)

Screw-On Couplers and Coupler Adapters

Details installation of screw-on couplers and adapters.

Setup – Versi-Boom™ System: Using Couplers (cont'd)

Slip-in Couplers and Straddling Conduit

Explains installation of slip-in and straddling couplers.

Setup – Versi-Boom™ System: Assembling Boom Components

Setup – Versi-Boom™ System: Special Situations

Down Pulls and Rotating Boom Nose/Elbow

Addresses specific scenarios like down pulls and rotating boom components.

Setup – Versi-Boom™ System: Moving the Wheeled Carriage

Setup – Chain Mount

Setup – Floor Mount

Operation

Removing Cable

Maintenance

General and Specific Service Notes

Covers routine maintenance, brush life, capstan wear, and lubrication.

Maintenance (cont'd)

Gearbox and Planet Gear Disassembly

Details procedures for disassembling gearbox and planet gear carriers.

Exploded View and Wiring Diagram – Ultra Tugger

Parts List – Ultra Tugger

Exploded View – Gearmotor (50006460)

Parts List – Gearmotor (50006460)

Exploded View – Motor (50006649)

Exploded View – Force Gauge (50010697)

Accessories

Couplers and Boom Tubes

Lists slip-in, screw-on couplers, and boom tubes with part numbers.

Accessories (cont'd)

T-Stand and Wheeled Carriage

Lists T-stand and wheeled carriage accessories with part numbers.

Accessories (cont'd)

Boom Mount

Lists the boom mount accessory and its components.

Accessories (cont'd)

Nose Unit

Lists the nose unit accessory and its components.

Accessories (cont'd)

Elbow Unit

Lists the elbow unit accessory and its components.

Accessories (cont'd)

Floor Mount Accessory

Lists the floor mount accessory and its components.

Accessories (cont'd)

Chain Mount Accessory

Lists the chain mount accessory and its components.

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