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GMK 5130-1
Grove GMK 5130-1 User Manual
276 pages
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Serial number
Maintenance manual
3 112 246 en
31.05.2011
63009129
2
Table of Contents
1 1 General Instructions
11
Table of Contents
11
General Instructions
13
Using the Maintenance Manual
13
Warnings and Symbols
13
Maintenance Instructions
15
Definition of Positional References
17
Conversion Table for US Measurements
18
5 5 Maintenance Overview
33
Maintenance Overview
35
Maintenance Intervals
37
Maintenance Plans
39
Maintenance Plan D: Daily / before Putting into Operation
40
Maintenance Plan W: Weekly
42
Maintenance Plan M 1: Monthly / after 100 Oper. Hrs. / Approx. 2 000 Km
44
Maintenance Plan M 3: Every 3 Months / after 300 Oper. Hrs. / 5 000 - 6 000 Km
46
Maintenance Plan M
48
Maintenance Plan M 12: Every 12 Months / after 1 000 Oper. Hrs. / 20 000 - 25 000 Km
50
Maintenance and Inspection Plan y 2: Every 24 Months / after 70 000 - 80 000 Km
52
Maintenance and Inspection Plan y 3: Every 36 Months / after 3 000 Oper. Hrs
53
Maintenance and Inspection Plan y 5: Every 60 Months / after 5 000 Oper. Hrs
54
Maintenance and Inspection Plan y 6: Every 72 Months / after 6 000 Oper. Hrs
55
Periodic Inspections
57
Load Hook Inspection
58
Measures Required for Winch Monitoring
59
Theoretical Service Life
59
Proportion of Theoretical Service Life Used
60
Example
65
6 6 Lubricants and Consumables
69
Lubricant Table
71
Lubricants and Consumables
71
Consumables
73
Engine Coolant Admixtures
73
Fuel
73
Fuel for Crane Cab Heating System
73
Windscreen Washing System Admixtures
73
7 7 Description of Maintenance Work on the Carrier
75
Description of Maintenance Work on the Carrier
77
Vehicle Engine
79
Vehicle Engine - Checking the Oil Level
79
Vehicle Engine - Topping up Engine Oil
81
Vehicle Engine - Installing Oil Drain Valve
82
Vehicle Engine - Checking Coolant Level
83
Vehicle Engine - Drain off Water from the Fuel Prefilter
84
Vehicle Engine - Checking the Dry Air Filter
85
Checking General Condition and for Leaks
86
Vehicle Engine - Changing the Filter Cartridge
87
Vehicle Engine - Changing the Fuel Filter Cartridge
89
Automatic Transmission
93
Automatic Transmission - Checking the Oil Level
93
Checking General Condition and for Leaks
99
Automatic Transmission - Changing the Oil and Oil Filter
100
Checking General Condition and for Leaks
103
Transfer Case
103
Transfer Case - Checking the Oil Level
103
Transfer Case - Changing the Oil
104
Axle Centre Drives - Checking the Oil Level
105
Axle Lines
105
Checking General Condition and for Leaks
105
Axle Centre Drives - Changing the Oil
107
Final Drives - Checking the Oil Level
109
Final Drives - Changing the Oil
110
Lubricating the Cardan Shafts on the Axle Lines
111
Lubricating Longitudinal Cardan Shafts between the Transmission Units
113
Checking the Tyre Pressure
115
Checking the Tyres for Damage
115
Wheels
115
Check Tightness of Wheel Nuts
116
Changing the Wheels
117
Checking Brake Lining Thickness
119
Vehicle Brakes
119
Checking the Oil Level in the Suspension Struts
121
Suspension
121
Checking that the Retaining Bolts of the Sustaining Struts Are Tight
122
Forced Lever - Checking Correct Functioning
123
Checking for Leaks
125
Steering
125
Carrier Compressed Air System
127
Draining the Compressed Air System
127
Checking for Leaks
128
Replacing the Granulate Cartridge of the Compressed Air Drier
128
Carrier Hydraulic System
129
Hydraulic System - Checking the Oil Level
129
Hydraulic System - Checking the Hydraulic Hoses
130
Hydraulic System - Checking for Leaks
131
Hydraulic System - Cleaning the Magnetic Rods
132
Hydraulic System - Changing the Venting Filter
133
Hydraulic System - Taking Oil Samples
134
Hydraulic System - Changing the Oil
137
Hydraulic System - Changing the Oil Filter
141
Central Lubrication System
143
Checking and Topping up Level in the Grease Container
143
Carrier Electrical System
147
Checking the Lighting and Indicators
147
Checking the Acid Level of the Batteries
148
Checking the Acid Concentration of Batteries
150
Carrier Air Conditioning System (Additional Equipment)
151
Checking the Moisture and Level of the Refrigerant
151
Checking Hoses
152
Cleaning the Condenser Fins
152
Checking the Entire Air-Conditioning System
153
Checking the Refrigerant Compressor
153
Lubricating the Towbar Coupling
155
Towbar Coupling (Additional Equipment)
155
Checking the Bearing
156
Checking the Cotter Pin
157
Checking the Lower Bushing
158
Checking the Support Ring
158
Checking the Initial Tension of the Springs
159
Checking for Correct Operation of the Auxiliary Heater (Additional Equipment)
161
Lubricating Outrigger Beam
161
Other Maintenance Work
161
8 8 Description of Maintenance Work on the Superstructure
163
Description of Maintenance Work on the Superstructure
165
Crane Engine
167
Crane Engine - Checking the Engine Oil Level
167
Crane Engine - Topping up Engine Oil
169
Crane Engine - Checking Coolant Level
170
Crane Engine - Checking the Dry Air Filter
171
Checking General Condition and for Leaks
172
Crane Engine - Cleaning the Fuel Prefilter Screen
173
Fuel Filter - Changing the Filter Cartridge
174
Shutting off and Emptying the Fuel Line
176
Fuel System - Establishing Operating Condition
177
Hoisting Gear - Checking the Oil Level
179
Hoisting Gears
179
Checking the Hoist Gear Brake
180
Hoisting Gear - Checking for Leaks
180
Lubricating Auxiliary Hoist Gearbox (Additional Equipment)
181
Hoisting Gear - Changing the Oil
182
Carrying out General Inspection of Hoisting Gears
185
Carrying out Partial Inspection of Hoisting Gears
185
Slewing Gear - Checking for Leaks
187
Slewing Gear - Checking the Oil Level
187
Slewing Gears
187
Lubricating Slewing Gear Pinion and Gear Rim
188
Slewing Gear - Changing the Oil
189
Checking General Condition and for Leaks
191
Checking the Oil Level
191
Superstructure Pump Transfer Case
191
Changing the Oil
192
Hydraulic System - Checking the Oil Level
193
Hydraulic System of the Superstructure
193
Hydraulic System - Checking for Leaks
194
Hydraulic System - Checking the Hydraulic Hoses
194
Hydraulic System - Changing the Venting Filter
195
Hydraulic System - Bleeding the Derricking Cylinder
196
Hydraulic System - Bleeding the Telescoping Cylinder
198
Hydraulic System - Cleaning the Magnetic Rods
202
Venting Filter - Changing the Filter Cartridge
205
Hydraulic System - Taking Oil Samples
206
Hydraulic System - Changing the Hydraulic Oil
207
Changing the Hydraulic Oil Filter
211
Lubricating the Locking Pins
217
Main Boom
217
Lubricating the Telescopic Slide Faces
222
Checking the Locking System
227
Checking the Position on Sheaves and Rope Drums
229
Hoist Ropes
229
Checking the Condition
230
Replacing the Hoist Rope
237
Safe Load Indicator
241
Lubricating the Slewing Angle Sensor
245
Central Lubrication System
247
Checking and Topping up the Level in the Grease Container
247
Checking the Sheaves
249
Hook Blocks
249
Lubrication
249
Checking the Acid Concentration of Batteries
251
Checking the Acid Level of the Batteries
251
Superstructure Electrical System
251
Checking the Moisture and Level of the Refrigerant
253
Superstructure Air-Conditioning System (Additional Equipment)
253
Checking Hoses
254
Cleaning the Condenser Fins
254
Checking Refrigerant Collector
255
Checking the Refrigerant Compressor
255
Checking the Auxiliary Heater for Correct Operation (Additional Equipment)
257
Lubricating the Piston Rod of the Derricking Cylinder
257
Other Maintenance Work
257
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Grove GMK 5130-1 Specifications
General
Number of Axles
5
Drive/Steer
10 x 6 x 10
Max. Lifting Capacity
130 t
Main Boom Length
60 m
Crane Weight
60, 000 kg
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