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Grove GMK 3055 - User Manual

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276 pages
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Serial number
Maintenance manual
3 112 246 en
31.05.2011
63009129

Table of Contents

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Summary

General Instructions

Warnings and Symbols Explained

Definitions and explanations of warning signs and symbols used throughout the manual.

Safety and Environmental Protection

Safety Rules

Essential safety regulations and procedures for maintenance personnel.

Handling Substances Harmful to the Environment

Guidelines for safe handling and disposal of environmentally hazardous substances.

Run-in Regulations

Maintenance Overview

Maintenance Plan D: Daily; Before Putting into Operation

Specifies daily maintenance tasks for the carrier and superstructure.

Periodic Inspections

Describes requirements and procedures for periodic safety inspections.

Load Hook Inspection

Procedure for inspecting load hooks for deformation and wear.

Lubricants and Consumables

Lubricant Table

Comprehensive list of lubricants, specifications, and applications for the crane.

Description of Maintenance Work on the Carrier

Vehicle Engine Maintenance

Procedures for checking and maintaining the vehicle engine's oil and coolant levels.

Checking Vehicle Engine Oil Level

Step-by-step guide to checking the engine oil level accurately.

Topping Up Vehicle Engine Oil

Instructions for adding engine oil, emphasizing correct level and avoiding overfilling.

Checking Vehicle Engine Coolant Level

Guide for checking the coolant level, including safety precautions for hot engines.

Changing Vehicle Engine Filter Cartridge

Procedure for replacing the fuel filter cartridge, including safety and environmental notes.

Changing Vehicle Engine Fuel Filter Cartridge

Detailed steps for replacing the fuel filter cartridge and bleeding the system.

Automatic Transmission Oil Level Check

Procedure for checking the automatic transmission oil level under various conditions.

Changing Automatic Transmission Oil and Filter

Step-by-step guide for draining and replacing transmission oil and filter.

Transfer Case Oil Level Check

Procedure for checking the oil level in the transfer case.

Checking Axle Centre Drives Oil Level

Procedure for checking the oil level in axle centre drives.

Checking Final Drives Oil Level

Procedure for checking the oil level in the final drives.

Checking Tyre Pressure

Procedure for checking and adjusting tyre pressure to specified values.

Checking Tightness of Wheel Nuts

Ensuring wheel nuts are tightened to the correct torque specifications.

Checking Brake Lining Thickness

Procedure for checking brake lining thickness and determining when replacement is needed.

Checking Oil Level in Suspension Struts

Guide for checking and topping up oil in suspension struts.

Checking Steering System for Leaks

Inspection of the hydraulic steering system for leaks and necessary actions.

Checking Hydraulic System Oil Level

Guide for checking the hydraulic oil level in the tank daily.

Checking Hydraulic System Hydraulic Hoses

Inspection of hydraulic hoses for aging, damage, and leaks.

Checking Hydraulic System for Leaks

Visual inspection for hydraulic oil leaks in the system components.

Changing Hydraulic System Oil

Procedure for changing the hydraulic oil, based on lab analysis or recommendations.

Checking Battery Acid Level

Procedure for checking the acid level in the vehicle batteries.

Checking Battery Acid Concentration

Procedure for measuring battery acid concentration to assess charge level.

Description of Maintenance Work on the Superstructure

Crane Engine Maintenance

Procedures for checking and maintaining the crane engine's oil and coolant levels.

Checking Crane Engine Oil Level

Step-by-step guide to checking the crane engine oil level accurately.

Topping Up Crane Engine Oil

Instructions for adding engine oil, emphasizing correct level and avoiding overfilling.

Checking Crane Engine Coolant Level

Guide for checking the coolant level, including safety precautions for hot engines.

Changing Fuel Filter Cartridge (Crane Engine)

Procedure for replacing the fuel filter cartridge, including safety and environmental notes.

Hoisting Gear Oil Level Check

Procedure for checking the oil level in the hoist gearboxes and brake unit.

Checking Hoist Gear Brake Function

Test procedure to verify the correct functioning of the hoist gear brake.

Changing Oil in Hoisting Gear

Procedure for changing the oil in the hoisting gears and brake unit.

Slewing Gear Oil Level Check

Procedure for checking the oil level in the slewing gears' sight glasses.

Superstructure Pump Transfer Case: Oil Level Check

Procedure for checking the oil level in the superstructure pump transfer case.

Hydraulic System of Superstructure: Oil Level Check

Guide for checking the hydraulic oil level in the superstructure tank.

Hydraulic System of Superstructure: Hydraulic Hoses Check

Inspection of hydraulic hoses for aging, damage, and leaks in the superstructure.

Hydraulic System of Superstructure: Leak Check

Visual inspection for hydraulic oil leaks in superstructure components.

Hydraulic System of Superstructure: Bleeding Derricking Cylinder

Procedure for bleeding air from the derricking cylinder chambers.

Hydraulic System of Superstructure: Bleeding Telescoping Cylinder

Procedure for bleeding air from the telescoping cylinder chambers.

Checking Hoist Rope Condition

Guidelines for assessing hoist rope condition, including wire breaks and wear.

Tightening Torques

Grove GMK 3055 Specifications

General IconGeneral
BrandGrove
ModelGMK 3055
CategoryConstruction Equipment
LanguageEnglish

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