Grove GMK5100 User Manual (English)

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Operating instructions for lattice extension

2 084 770 en

08.05.2003

Serial number:

51009349

Table of Contents5
Important Information9
About These Operating Instructions9
Basic Safety Instructions10
Warnings and Symbols10
Proper Use11
Organizational Measures13
Personnel Qualifications15
Safety Instructions for Truck Crane Work16
The Units of Measurement in US Units18
Transport Dimensions and Weights19
In Metric Units19
Two-Stage Swing-Away Lattice Extension and Boom Extension19
Auxiliary Single-Sheave Boom Top19
In US Units20
Two-Stage Swing-Away Lattice Extension and Boom Extension20
Auxiliary Single-Sheave Boom Top20
Two-Stage Swing-Away Lattice Extension (Additional Equipment)21
Identification of the Two-Stage Swing-Away Lattice Extension21
Assembly of Lattice Extensions23
Centre of Gravity Positions for Slinging24
Check Lists for Rigging Work25
Overview of the Required Rigging Work25
CHECKLIST: Installing Two-Stage Swing-Away Lattice Extension26
CHECKLIST: Removing (Two-Stage) Swing-Away Lattice Extension27
CHECKLIST: Rigging the 11 M Swing-Away Lattice Extension29
CHECKLIST: Unrigging the 11 M Swing-Away Lattice Extension33
Description of Rigging Work47
Preparing the Truck Crane for Rigging47
Checking the Transport Condition49
Folding the Run-Up Rail Out/In52
Connections with Folded Lattice Extension53
Pin Connections on the Main Boom Head59
Pin Connections on the Lattice Extension62
Swivelling Lattice Extension Onto the Main Boom Head65
Swivelling the Lattice Extension When Rigging66
Adjusting Angle on the Lattice Extension68
Folding Deflection Sheave on 11 M Section Out/In71
Positioning/Removing the Hoist Cable72
Electrical Connection on the Lattice Extension75
Lifting Limit Switch on the Lattice Extension78
Anemometer on the Lattice Extension80
Transportation on a Separate Vehicle81
3.6 Raising and Setting down the Main Boom with Rigged Lattice Extension83
Telescoping with Rigged Lattice Extension85
Operation with the Lattice Extension87
SLI Shutdown87
Procedure if the Permissible Wind Speed Is Exceeded88
Turning Loads with the Lattice Extension89
Requirements89
Setting SLI90
Driving with Rigged Crane and Lattice Extension Installed93
Driving Route93
Position of the Boom94
Driving the Rigged Crane97
Malfunction When Working with Lattice Extension100
Maintenance Work101
Modules Requiring Protection During Cleaning Work101
Maintenance Work M1, Monthly102
Boom Extension (Additional Equipment)103
Identification and Slinging Points103
Identification103
Slinging Points104
Assembly of Boom Extensions105
Check Lists for Rigging Work107
CHECKLIST: Installing the 26 M/34 M Boom Extension107
CHECKLIST: Removing the 26 M/34 M Boom Extension110
Description of Rigging Work113
Installing/Disassembling 8 M Sections113
Extension115
Electrical Connection on the Boom Extension115
Folding Out/In the Deflection Sheaves on the 8 M Sections117
Positioning/Removing the Hoist Cable118
Driving with a Rigged Crane if Boom Extension Is Rigged121
Driving Route121
Position of the Boom122
Driving the Rigged Crane124
Maintenance Work127
Maintenance Work M1, Monthly127
Auxiliary Single-Sheave Boom Top (Additional Equipment)129
Identification129
Installing/Removing Auxiliary Single-Sheave Boom Top131
Removing the Auxiliary Single-Sheave Boom Top132
Rigging the Auxiliary Single-Sheave Boom Top133
Rigging in Transport Position133
Rigging in Working Position134
Attaching and Removing Hoist Cable135
Possible Reeving Methods on the Auxiliary Single-Sheave Boom Top135
Lifting Limit Switch and Anemometer136
Turning Loads with the Auxiliary Single-Sheave Boom Top137
Heavy Load Lattice Extension141
Identification141
Mount / Remove Heavy Load Lattice Extension143
Installing the Heavy Load Lattice Extension143
Removing the Heavy Load Lattice Extension144
Rigging Work Check Lists145
CHECK LIST: Changing the Heavy Load Lattice Extension145
CHECK LIST: Unrigging Heavy Load Lattice Extension147
Rigging / Unrigging the Heavy Load Lattice Extension149
Rigging the Heavy Load Lattice Extension149
Removing the Heavy Load Lattice Extension157
Operation with the Heavy Load Lattice Extension159
Telescoping with Rigged Heavy Load Lattice Extension160
Extension160
Turning Loads with the Heavy Load Lattice Extension161

Brand	Grove
Model	GMK5100
Category	Construction Equipment
Language	English

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