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GSW ANSI Z21.10.1 - CSA 4.1 User Manual

GSW ANSI Z21.10.1 - CSA 4.1
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1404 327539-000
RESIDENTIAL GAS WATER HEATERS
Installation and Operating Manual
KEEP THIS MANUAL IN THE POCKET ON HEATER FOR FUTURE REFERENCE
WHENEVER MAINTENANCE ADJUSTMENT OR SERVICE IS REQUIRED.
DIRECT VENTED GAS MODELS
NOT FOR USE IN MANUFACTURED (MOBILE) HOMES
For Your Safety
AN ODOURANT IS ADDED TO THE GAS USED
BY THIS WATER HEATER.
ALL TECHNICAL AND WARRANTY QUESTIONS: SHOULD BE DIRECTED TO THE LOCAL DEALER FROM WHOM THE WATER HEATER WAS
PURCHASED. IF YOU ARE UNSUCCESSFUL, PLEASE CONTACT THE COMPANY LISTED ON THE RATING PLATE ON THE WATER HEATER.
www.gsw-wh.com

Table of Contents

Questions and Answers:

GSW ANSI Z21.10.1 - CSA 4.1 Specifications

General IconGeneral
BrandGSW
ModelANSI Z21.10.1 - CSA 4.1
CategoryWater Heater
LanguageEnglish

Summary

TYPICAL INSTALLATION

LOCATING THE NEW WATER HEATER

WATER PIPING

INSTALLING THE NEW WATER HEATER

WATER PIPING INSTALLATION

Step-by-step instructions for installing water piping and fittings.

TEMPERATURE-PRESSURE RELIEF VALVE

Details on the T&P valve, its requirements, installation, and discharge piping.

FILLING THE WATER HEATER

Step-by-step procedure for filling the water heater tank before operation.

COMBO HEATING

Installation

Installation guidelines for combo heating systems, covering options A and B.

GAS PIPING

VENTING

VENT TERMINAL CLEARANCES

Required clearances for the vent terminal from various building features and openings.

VENT ASSEMBLY

Instructions for assembling and connecting the vent piping and termination hood.

VENT CONNECTION TO THE WATER HEATER

Detailed instructions for connecting the vent pipes to the water heater's flue connection.

VENT CONNECTIONS

Instructions for connecting the vent piping to the water heater and vent terminal.

LOCATING CLEARANCE HOLE FOR VENT

Steps for cutting the clearance hole in the exterior wall for the vent assembly.

INSTALLATION CHECKLIST

LIGHTING INSTRUCTIONS

TEMPERATURE REGULATION

Temperature Adjustment

How to adjust the thermostat for desired water temperature and energy saving.

OPERATING THE TEMPERATURE CONTROL SYSTEM

Explanation of the temperature control system and its modes.

MAINTENANCE

REMOVING THE BURNER FROM THE MANIFOLD/BURNER ASSEMBLY

Procedure for removing the burner from the manifold/burner assembly.

REPLACING THE MANIFOLD/BURNER ASSEMBLY

Procedure for replacing the manifold/burner assembly.

To Refill The Water Heater Storage Tank

Steps to refill the water heater tank after draining.

SERVICING THE WATER HEATER

General guidelines for servicing the water heater.

REPLACING THE PILOT/THERMOPILE ASSEMBLY

Steps for replacing the pilot/thermopile assembly.

To Flush The Water Heater Storage Tank

Procedure for flushing the water heater storage tank to remove sediment.

REMOVING AND REPLACING THE GAS CONTROL VALVE/THERMOSTAT

Step-by-step procedures for removing and replacing the gas control valve/thermostat.

TEMPERATURE-PRESSURE RELIEF VALVE TEST

Procedure for testing the T&P valve operation annually.

PILOT AND MAIN BURNER

Annual inspection of the pilot and main burner for proper flame characteristics.

DRAINING, REFILLING AND FLUSHING

Instructions for draining, refilling, and flushing the water heater tank.

ANODE ROD MAINTENANCE

Importance of anode rod maintenance for tank life and troubleshooting smelly water.

SERVICE

LEAKAGE CHECKPOINTS

Guide to identify and correct sources of water leakage around the water heater.

TROUBLESHOOTING GUIDELINES

BURNER WILL NOT IGNITE

Possible causes and corrections for a burner that fails to ignite.

INSUFFICIENT HOT WATER

Troubleshooting for insufficient hot water, including tank size and piping issues.

STATUS LIGHT AND DIAGNOSTIC CODE TROUBLESHOOTING CHART

Chart for diagnosing problems using status light codes and their corrective actions.

4 FLASHES

Troubleshooting for 4 flashes, indicating high water temperature shutdown.

0 FLASHES (LED NOT LIT)

Troubleshooting for no status light, indicating pilot or thermopile issues.

5 FLASHES

Troubleshooting for 5 flashes, indicating a defective temperature sensor.

RED LIGHT ON (SOLID)

Troubleshooting for a solid red light, indicating recent pilot extinguishment and thermopile cooling.

7 FLASHES

Troubleshooting for 7 flashes, indicating gas control valve failure.

PILOT WILL NOT LIGHT OR REMAIN LIT

Causes and corrections for pilot light issues, including gas supply and thermopile checks.

THERMOSTAT FAILS TO SHUT OFF

Troubleshooting for a thermostat that fails to shut off the burner.

8 FLASHES

Troubleshooting for 8 flashes, indicating issues with the gas control valve/thermostat or pilot operation.

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