GYS GYSPRESS 10T User Manual

1
73502_V1_03/01/2022
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www.gys.fr
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WORKSTATION GYSPRESS 10T
PUSH-PULL CONTROL

GYS GYSPRESS 10T Specifications

General

Working Pressure	700 bar
Capacity	10T
Power Supply	Manual hydraulic
Length	47 cm
Pump Type	Hydraulic
Type	Hydraulic crimping tool

Summary

Riveting Machine Description (FIG.1)

Riveting Machine Components

Identifies and labels the main parts of the riveting machine as shown in Figure 1.

Workstation Description (FIG.2)

Workstation Components

Identifies and labels the main parts of the workstation as shown in Figure 2.

Unpacking Procedure

Step-by-Step Unpacking

Illustrates the sequence of steps for safely removing the workstation from its packaging.

Mounting the Wheels

Wheel Installation Steps

Details the process and components required for attaching the wheels to the workstation.

Arm Assembly

Mounting the Support Arm

Explains how to assemble and attach the support arm to the workstation.

Assembly Overview and Connectivity

General Assembled Views

Provides overall views of the assembled workstation from different angles.

USB Port Description

Highlights the location and function of the USB port on the workstation.

Connector Kit Contents

Rivet Dies and Mandrels

Lists and illustrates the various dies and mandrels included in the connector kit.

Accessory Kit Components

Details the items included in the accessory kit for the workstation.

Accessories and Options

Included Accessories

Lists accessories that come standard with the workstation.

Optional Accessories

Lists accessories available for purchase separately.

General Instructions and Safety

First-Time Use and Updates

Guidance for initial setup, including checking for software updates.

Working Environment Requirements

Specifies the conditions for safe and optimal operation of the equipment.

Electrical Safety

Emphasizes the importance of proper earthing and electrical precautions.

Safety and Usage Precautions

Personal Protective Equipment (PPE)

Details essential protective gear to be worn during operation.

Compressed Air Usage Guidelines

Instructions on using compressed air, including pressure and quality requirements.

Replacing Arms and Accessories

Advises on using only manufacturer-recommended parts for replacements.

Component Identification

Riveting Machine Parts (FIG.1)

Lists and identifies numbered components of the riveting machine from Figure 1.

Workstation Parts (FIG.2)

Lists and identifies numbered components of the workstation from Figure 2.

Controls and Interface

Details the riveter handle controls and the main machine control panel.

Indicator Lights and Operation Monitoring

Riveter Indicator Light Status

Explains the meaning of the LED indicator light on the riveter handle.

General Layout and Effort Monitoring

Describes the main screen layout and how to monitor riveting effort.

User Interface Navigation and Settings

Operating Mode and Rivet Selection

Guides on choosing the correct operating mode and rivet type.

Menu, Settings, and Verification

Explains main menu navigation, system settings, and verification procedures.

Traceability Function Introduction

Introduces the traceability feature for recording operations.

Traceability Features

Enabling, Viewing, and Exporting Traceability

Instructions on activating, viewing reports, and exporting data to USB.

GYSPOT Software Overview

Introduction to the GYSPOT software for managing riveting data.

Data Management and Software Operations

User Identity and Report Importing

Personalizing reports and importing worksite data from USB.

Archiving and Deleting Traceability Files

Steps for archiving reports and erasing traceability data.

Report Management and Arm Setup

Printing and Archiving Reports

Procedures for printing and archiving completed reports.

Setting Up the Riveting Arm

Guides on correctly attaching and securing the riveting arm.

Arm Operations and End-Cap Fitting

Arm Installation and Operation

Demonstrates fitting different arms and their basic operation.

Fitting End Caps

Explains how to install the correct end caps for riveting procedures.

Adapters and Rivet Setup

50 kN Adaptor Usage

Instructions for connecting and using the 50 kN adaptor.

Self-Piercing Rivet Setup

Details the process of preparing and installing self-piercing rivets.

Rivet Installation Outcomes

Self-Piercing Rivet Results

Shows the expected outcome of correctly installed self-piercing rivets.

Flow-Form Rivet Hole Preparation

Explains the process of punching and calibrating holes for Flow-Form rivets.

Flow-Form Rivet Installation

Sheet Preparation for Flow-Form Rivets

Outlines the necessary pre-drilling for fitting Flow-Form rivets.

Inserting Flow-Form Rivets

Demonstrates the procedure for inserting Flow-Form rivets into prepared holes.

Flow-Form Rivet Use and Extraction

Flow-Form Rivet Application Outcome

Illustrates the final result of using Flow-Form rivets.

Rivet Extraction Process

Details the method for removing rivets while preserving the material.

Maintenance, Troubleshooting, and Warranty

Checks, Maintenance, and Anomalies

Covers routine checks, cleaning, and common issues with solutions.

Warranty Conditions

Outlines the terms and limitations of the product warranty.

Technical Specifications

Key Technical Data

Lists important technical parameters such as pressure, voltage, and weight.

Technical Diagrams

Electrical Diagram

Shows the electrical circuit layout of the workstation.

Hydraulic Diagram

Illustrates the hydraulic system of the workstation.

Riveting Machine Spare Parts

Parts List and Diagrams (1-17)

Provides a detailed list and visual identification of spare parts numbered 1 through 17.

Riveting Machine Spare Parts (Continued)

Parts List and Diagrams (18-37)

Continues the detailed list and visual identification of spare parts numbered 18 through 37.

Pictograms and Safety Symbols

General and Safety Pictograms

Explains the meaning of general and safety symbols used in the manual.