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GYS NEOFEED 4W User Manual

GYS NEOFEED 4W
101 pages
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73502_V2_09/12/2019
FR
2-3 / 4-26 / 95-101
NEOFEED 4W
www.gys.fr
EN
2-3 / 27-49 / 95-101
DE
2-3 / 50-72 / 95-101
ES
2-3 / 73-94 / 95-101
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GYS NEOFEED 4W Specifications

General IconGeneral
BrandGYS
ModelNEOFEED 4W
CategoryWelding System
LanguageEnglish

Summary

Initial Setup and First Use

Checking for Updates

Verify the availability of new software updates before initial device operation.

Calibrating Welding Cables

Calibrate the welding cables as per the procedure for optimal performance.

Safety Warnings and Precautions

General Instructions

Understand and follow all safety instructions before operating the equipment.

Environmental Considerations

Operate and store the equipment in suitable environmental conditions.

Personal Protective Equipment

Wear appropriate protective gear for welding operations to prevent injury.

Welding Fumes and Gases

Ensure adequate ventilation and safety measures for welding fumes.

Safety: Fire, Electrical, Emissions

Fire and Explosion Risks

Identify and mitigate fire and explosion hazards associated with welding.

Gas Cylinder Safety

Handle and store gas cylinders safely to prevent accidents.

Electrical Safety Precautions

Follow guidelines to prevent electric shock during operation and maintenance.

Electro-Magnetic Emission Safety

Measures to minimize exposure to electromagnetic fields during welding.

Equipment Handling and Maintenance

Transport and Transit of Wire Feeder

Guidelines for safely transporting the wire feeder unit.

Equipment Installation Requirements

Proper installation procedures and environmental requirements for the feeder.

Maintenance and Recommendations

Important maintenance tasks and general recommendations for the equipment.

Description of the Equipment (I)

Overview of the main components and parts of the wire feeder.

Power, Interface, and Assembly

Power Supply and Connection

Information on power supply voltage and connection cables for the generator.

Human-Machine Interface (HMI)

Explanation of the wire feeder's control interface and its functions.

Assembly and Advice

Guidance on connecting components and general advice before assembly.

Welding Modes and Gas Connection

Semi-Automatic Welding (MAG Mode)

Details on welding steel/stainless steel using MAG mode.

Semi-Automatic Welding (MIG Mode)

Procedures for welding aluminium using MIG mode.

Gas Connection

Proper connection and adjustment of the gas supply for welding.

Interface Organization and MIG/MAG Settings

General Interface Organization

Overview of the interface structure and navigation menus.

MIG/MAG Process Settings

Configuration parameters for MIG/MAG welding processes.

MIG/MAG Welding Procedures

GMAW/MIG-MAG Manual Operation

Manual settings and operation for GMAW/MIG-MAG welding.

Standard MIG-MAG/GMAW (Dynamic STD)

Using the Dynamic STD mode for high-quality welding on various materials.

Advanced MIG/MAG Welding Modes

GMAW/MIG-MAG Pulse Welding

Utilizing pulse welding for improved heat control and appearance.

Arc Module (ModulArc) Pulse

Specific pulse mode for vertical-up welding and enhanced control.

MIG/MAG Tack and Spot Welding

Tack Welding Mode

Using tack welding for pre-assembly and non-oxidized welds.

Spot Welding Timer

Features for spot welding timing and reproducibility.

MIG/MAG Welding Cycles

Standard 2T Process

Explanation of the standard 2-time trigger control welding cycle.

Standard 4T Process

Explanation of the standard 4-time trigger control welding cycle.

MIG/MAG Pulsed Cycles and TIG Intro

2T Pulse Process

Pulsed welding cycle using 2-time trigger control.

4T Pulse Process

Pulsed welding cycle using 4-time trigger control.

TIG/GTAW Welding Introduction

Connecting and advice for Tungsten Electrode Welding with Inert Gas.

TIG Welding Setup and Electrodes

Electrode Sharpening and Diameter Choice

Guidelines for electrode preparation and selection for TIG welding.

TIG/GTAW Lift Priming

Procedure for initiating the arc using the lift priming method.

TIG/GTAW Process Settings

Parameters and settings for TIG/GTAW welding processes.

TIG DC Welding Parameters

TIG DC Standard Welding

Settings for standard DC TIG welding on various materials.

TIG DC Pulse Welding

Parameters for DC TIG welding using pulse functionality.

TIG Tack Welding

TIG DC Spot Welding

Performing spot welds using DC TIG welding.

TIG DC Tack Welding

Executing tack welds with DC TIG for pre-assembly.

E.TIG Welding and Trigger Functions

Welding in E.TIG Mode

Utilizing E.TIG mode for constant power welding with arc length control.

Trigger Functions (2T/4T)

Understanding trigger functions for 2-time and 4-time welding modes.

MMA/SMAW Welding and Electrode Choice

Electrode Welding (MMA/SMAW) Connection

Connecting cables and advice for MMA/SMAW welding.

Choice of Coated Electrodes

Guidance on selecting coated electrodes for MMA/SMAW welding.

MMA/SMAW Welding Settings

Settings for coated electrode welding processes.

MMA/SMAW Welding Modes and Intensity

MMA/SMAW Standard Welding

Using the standard MMA welding mode for various applications.

MMA/SMAW Pulse Welding

Applying pulse mode for MMA welding, especially in vertical positions.

Setting Welding Intensity

Adjusting welding current based on electrode type and diameter.

Job Management and Remote Control

Job Storage and Recall

Saving and loading welding configurations (Jobs).

Job Mode Operations

Creating, saving, recalling, and deleting welding jobs.

Remote Control Options

Connecting and using digital remote controls for the wire feeder.

Product Settings and Information

Accessing device information and general product settings.

Interface Navigation and Calibration

Process Selection Menu

Choosing the welding process (MIG-MAG, TIG, MMA).

Parameters Menu

Accessing and configuring welding parameters and display modes.

Calibration Menu

Accessing the calibration functions for speed and accessories.

Calibration, Portability, and Traceability

Calibration Procedures

Calibrating motorized reels and welding accessories.

Portability Features

Saving and loading welding configurations and jobs via USB.

Traceability Functionality

Recording and analyzing welding operations for quality control.

Traceability, Energy, and Troubleshooting

Traceability Details

Understanding project and bead information recorded during welding.

Energy Mode Settings

Setting and displaying energy parameters for welding.

Troubleshooting Guide

Identifying and resolving common issues with the wire feeder.

Troubleshooting and Error Resolution

Common Wire Feeding Issues

Solutions for problems related to inconsistent wire feeding.

Current and Welding Issues

Addressing issues with welding current and arc stability.

Wire Feeding Bottleneck and Porous Welds

Resolving issues with wire blockage and porous weld beads.

Splatter, Gas, and Calibration Errors

Troubleshooting splatter, gas flow, calibration, and download errors.

Data Errors and Installation Faults

Handling errors related to data, USB, installation, and generator faults.

Safety and Warranty Information

Risk of Injury from Moving Components

Safety warnings regarding moving parts of the wire feeder.

Warranty Terms and Conditions

Information on the product's warranty coverage and exclusions.

Spare Parts List

Electrical Circuit Diagram

Analogue Remote Control Diagram

Analogue Connection Cable Specification

Technical Specifications

Icons and Symbols Guide

Symbol Explanations (Part 1)

Symbol Explanations (Part 2)

Symbol Explanations (Part 3)

Troubleshooting and Error Resolution (Continued)

Wire Feed Motor and Wiring Issues

Solutions for wire feed motor malfunctions and wiring problems.

Bad Wire Feeding and Current Issues

Addressing problems with wire feeding and welding current.

Bottlenecks, Porosity, and Splatter Issues

Resolving wire bottlenecks, porous welds, and excessive splatter.

Gas Supply and Calibration Errors

Troubleshooting gas supply problems and calibration errors.

Data Errors and Installation Faults

Handling errors related to data, USB, installation, and generator faults.

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