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GYS E1 User Manual

GYS E1
122 pages
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FR
02-07 / 08-17 / 68-80
E1 / E2 / E3
GYS AUTO
Générateur MIG/MAG
MIG/MAG welding machine
Schweissgerät für MIG/MAG
Equipo de soldadura MIG/MAG
Сварочный аппарат МИГ/МАГ
MIG/MAG lasapparaat
Dispositivo saldatura MIG/MAG
EN
02-07 / 18-27 / 68-80
DE
02-07 / 28-37 / 68-80
NL
02-07 / 38-47 / 68-80
IT
02-07 / 48-57 / 68-80
PL
02-07 / 58-67 / 68-80
73502 V1 25/10/2022
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GYS E1 Specifications

General IconGeneral
BrandGYS
ModelE1
CategoryWelding System
LanguageEnglish

Summary

Bottle Support

Installation and Use of Bottle Support

Illustrates how to attach and use the bottle support for different models.

Balancing Arm

Assembly of Balancing Arm

Step-by-step guide for assembling the balancing arm accessory.

Safety Instructions

General and Environmental Safety

Covers general operating procedures, environmental conditions, and fume safety.

Personal Protection and Hazard Awareness

Details on protective clothing, eye safety, and noise protection.

Safety Instructions (continued)

Specific Safety Risks

Addresses fire, explosion, electrical, EMC, and EMI risks.

Safety Instructions (continued)

Electromagnetic Interference Management

Guidelines for assessing and reducing EMI.

Transporting and Moving the Power Source

Setting Up the Equipment

General Setup and Ventilation

Placement, space, and ventilation requirements for the welding unit.

Maintenance and Recommendations

Guidance on routine maintenance and safety checks.

Machine Interface and Operation

Human-Machine Interface (HMI) Overview

Introduction to the HMI and its basic functions.

Power Source Connection and Usage

Instructions for connecting to power, extension leads, and reel setup.

Filler Wire Management

Loading the Filler Wire

Step-by-step process for loading the wire into the machine.

Welding Modes (MAG)

Details on using the machine for steel and stainless steel welding.

Welding Modes and Gas Supply

Aluminium Welding (MIG Mode)

Specific procedures for welding aluminium wire.

Gas Supply and Recommended Combinations

Guidelines for gas setup and optimal welding parameter combinations.

Welding Processes and Configuration

Welding Modes Overview

Describes Easy and Expert modes like Spot, Chain, Spot-Delay.

Configuring Welding Settings

Explains various parameters like Burnback, Crater Filler, Hot Start, etc.

Troubleshooting and Gas Control

Gas Flow Control

How to adjust gas flow rate using the manometer.

Defects, Causes, and Solutions

Table listing common problems and their resolutions.

Drive Rollers and Warranty

Optional Drive Rollers

Part numbers for different roller types (Steel, Aluminium).

Warranty Conditions

Details on warranty coverage and exclusions.

Spare Parts Identification

E1/E2 GYS AUTO Spare Parts Diagram

Exploded views of E1/E2 models with numbered parts.

Spare Parts Identification (continued)

E3 GYS AUTO Spare Parts Diagram

Exploded view of the E3 model with numbered parts.

Spare Parts List and Numbers

Table listing parts, their descriptions, and part numbers for E1, E2, E3.

Main Circuit Spare Parts

Main Circuit Component Diagram

Diagram showing components of the main circuit board.

Main Circuit Component List

Table detailing components of the main circuit and their part numbers.

Electrical Schematics

E1 Circuit Diagram

Electrical schematic for the E1 model.

Electrical Schematics (continued)

E2 Circuit Diagram

Electrical schematic for the E2 model.

Electrical Schematics (continued)

E3 Circuit Diagram

Electrical schematic for the E3 model.

Technical Specifications

Primary Specifications

Details like power supply, frequency, current, and power factor.

Welding Specifications

Parameters like wire diameter, duty cycle, and connector type.

Technical Specifications (continued)

Dimensions and Weight

Physical characteristics and weight of the machines.

Insulation Class and Protection Level

Information on insulation class and IP rating.

Pictograms and Symbols

Instruction and Symbol Explanations

Explains user manual symbols and general safety icons.

Technical Symbol Definitions

Defines symbols for current, voltage, wire speed, duty cycle, etc.

Pictograms and Symbols (continued)

Compliance and Safety Pictograms

Explains CE, UKCA, EAC, IP21, START/STOP, and safety disconnect symbols.

HMI Manual Introduction

Product Compatibility

Specifies products compatible with this HMI manual.

Software Version

Details the software version covered by the manual.

Machine Interface Control

Generator Control - Easy Mode

Describes the simplified display mode for generator control.

Generator Control - Expert Mode

Describes the advanced display mode for generator control.

General Menu Navigation

Main Menu Structure

Explains how to navigate through the main menu using the wheel.

Menu Parameters

Details display modes, language, units, material naming, and brightness.

Machine Interface Control (continued)

System Settings

Information on device name, clock, system components, and reset options.

Portability Features

Options for importing/exporting configurations and jobs via USB.

Machine Interface Functions

Gas Flow Control

Procedure for adjusting gas flow rate via the HMI.

Wire Loading Procedure

Step-by-step guide to load wire without consuming gas.

Job Memory and Recall

How to save, recall, and manage welding jobs (JOBS).

Error Codes

Error Code List and Troubleshooting

Table of common error codes, messages, and solutions.

Error Codes (continued)

Troubleshooting Specific Errors

Solutions for specific error codes like USB issues or memory full.

Machine Interface Controls

Gas Flow Control

Adjusting gas flow via the interface.

Wire Loading

Procedure for loading wire without gas.

Job Memory and Recalls

Saving and recalling welding configurations (JOBS).

Machine Interface Controls (continued)

Error Codes and Diagnostics

List of error codes and their troubleshooting steps.

Machine Interface Controls (continued)

System Settings and Configuration

Managing device name, clock, and system components.

Data Portability (USB)

Importing/exporting configurations and jobs via USB.

Machine Interface Controls (continued)

Gas Flow Control via HMI

Adjusting gas flow using the interface.

Wire Loading Procedure

Procedure for loading wire without gas.

Job Management

Creating, saving, recalling, and deleting jobs.

Machine Interface Controls (continued)

Error Codes and Troubleshooting

List of error codes and their solutions.

Machine Interface Controls (continued)

System Settings and Configuration

Managing device name, clock, and system components.

Data Portability and USB Operations

Importing/exporting configurations and jobs via USB.

Machine Interface Controls (continued)

Gas Flow Control

Regulating gas flow using the interface.

Wire Loading

Procedure for loading wire without gas.

Job Memory and Recalls

Saving and recalling welding configurations (JOBS).

Machine Interface Controls (continued)

Error Codes and Troubleshooting

List of error codes and their solutions.

HMI Manual Introduction

Product Compatibility

Specifies products compatible with this HMI manual.

Software Version

Details the software version covered by the manual.

Generator Control

Easy Display Mode

Simplified interface for generator control.

Expert Display Mode

Advanced interface for generator control.

General Menu

Menu Parameters

Adjustments for display mode, language, units, materials, and brightness.

System Settings

Device Information and Customization

Managing device name, clock, and system components.

Resetting Product Settings

Procedures for resetting product settings to default or factory.

Portability Features (USB)

Importing/exporting configurations and jobs via USB.

General Menu (continued)

Gas Flow Control

Adjusting gas flow via the HMI.

Wire Loading

Procedure for loading wire without gas.

Job Storage and Recall

Saving and recalling welding configurations (JOBS).

Error Codes

Troubleshooting Error Codes

Table of error codes, messages, and solutions.

HMI Manual Introduction

Product Compatibility

Lists products compatible with this HMI manual.

Software Version

Specifies the software version covered by the manual.

Generator Control

Easy Display Mode

Simplified interface for optimal weld quality.

Expert Display Mode

Advanced interface for experienced welders with detailed adjustments.

General Menu

Menu Settings

Adjustments for display, language, units, materials, and brightness.

System Settings

Device Name, Clock, and Information

Managing device name, clock, and system components.

Resetting and Portability

Resetting settings and managing configurations/jobs via USB.

General Menu (continued)

Gas Flow Control

Regulating gas flow rate via the interface.

Wire Loading

Procedure for loading wire without gas.

Job Management

Creating, saving, recalling, and deleting jobs.

Error Codes

Troubleshooting Error Codes

Table of error codes, messages, and solutions.

HMI Manual Introduction

Product Compatibility

Lists products compatible with this HMI manual.

Software Version

Specifies the software version covered by the manual.

Generator Control

Easy Display Mode

Simplified interface for optimal weld quality.

Expert Display Mode

Advanced interface for experienced welders with detailed adjustments.

General Menu

Parameter Settings

Adjustments for display, language, units, materials, and brightness.

System Settings

Device Name, Clock, and Information

Managing device name, clock, and system components.

Resetting and Portability

Resetting settings and managing configurations/jobs via USB.

General Menu (continued)

Gas Flow Control

Regulating gas flow rate via the interface.

Wire Loading

Procedure for loading wire without gas.

Job Management

Creating, saving, recalling, and deleting jobs.

Error Codes

Troubleshooting Error Codes

Table of error codes, messages, and solutions.

HMI Manual Introduction

Product Compatibility

Lists products compatible with this HMI manual.

Software Version

Specifies the software version covered by the manual.

Power Source Control

Easy Display Mode

Simplified interface for optimal weld quality.

Expert Display Mode

Advanced interface for experienced welders with detailed adjustments.

General Menu

Parameter Settings

Adjustments for display mode, language, units, materials, and brightness.

System Settings

Device Name, Clock, and Information

Managing device name, clock, and system components.

Resetting and Portability

Resetting settings and managing configurations/jobs via USB.

General Menu (continued)

Gas Flow Control

Regulating gas flow rate via the interface.

Wire Loading

Procedure for loading wire without gas.

Job Management

Creating, saving, recalling, and deleting jobs.

Error Codes

Troubleshooting Error Codes

Table of error codes, messages, and solutions.

HMI Manual Introduction

Product Compatibility

Lists products compatible with this HMI manual.

Software Version

Specifies the software version covered by the manual.

Generator Controls

Easy Display Mode

Simplified interface for optimal weld quality.

Expert Display Mode

Advanced interface for experienced welders with detailed adjustments.

General Menu

Parameter Settings

Adjustments for display, language, units, materials, and brightness.

System Settings

Device Name, Clock, and Information

Managing device name, clock, and system components.

Resetting and Portability

Resetting settings and managing configurations/jobs via USB.

General Menu (continued)

Gas Flow Control

Regulating gas flow rate via the interface.

Wire Loading

Procedure for loading wire without gas.

Job Management

Creating, saving, recalling, and deleting jobs.

Error Codes

Troubleshooting Error Codes

Table of error codes, messages, and solutions.

Main Circuit Spare Parts

Main Circuit Component Diagram

Diagram showing components of the main circuit board.

Main Circuit Component List

Table detailing components of the main circuit and their part numbers.

Electrical Schematics

E1 Circuit Diagram

Electrical schematic for the E1 model.

Electrical Schematics (continued)

E2 Circuit Diagram

Electrical schematic for the E2 model.

Electrical Schematics (continued)

E3 Circuit Diagram

Electrical schematic for the E3 model.

Technical Specifications

Primary Specifications

Details like power supply, frequency, current, and power factor.

Welding Specifications

Parameters like wire diameter, duty cycle, and connector type.

Technical Specifications (continued)

Dimensions and Weight

Physical characteristics and weight of the machines.

Insulation Class and Protection Level

Information on insulation class and IP rating.

Pictograms and Symbols

Instruction and Symbol Explanations

Explains user manual symbols and general safety icons.

Technical Symbol Definitions

Defines symbols for current, voltage, wire speed, duty cycle, etc.

Pictograms and Symbols (continued)

Compliance and Safety Pictograms

Explains CE, UKCA, EAC, IP21, START/STOP, and safety disconnect symbols.

Product Compliance

Standard Compliance

Explains compliance with standards like EN 60974-5.

Disposal and Recycling

Information on waste collection and product recycling.

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