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Warmwell 60
Hamworthy Warmwell 60 User Manual
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IMPORT
ANT NOTE
THESE INSTRUCTIONS MUST BE READ
AND UNDERSTOOD BEFORE INST
ALLING,
COMMISSIONING, OPERA
TING OR
SERVICING EQUIPMENT
War
mwell Series Boiler
s
Cast I
ron,
Atmosphe
ri
c, Conde
nsin
g, M
odular
Boile
rs
w
ith Automati
c Igni
tion for
Heating a
nd Domes
tic Hot
Wate
r Inst
allati
ons
Inst
allation, Commissioning
and Servicing Instructions
Warmwell 60, 80, 95
120 & 140 Models
2
Table of Contents
Table of Contents
4
Introduction
7
Technical Data
11
General Requirements
11
Related Documents
11
Feed Water Quality
11
Adequate Water Flow
12
Time Clock Control
12
Minimum System Water Pressure
13
Location
13
Gas Supply
13
Service Pipes
13
Meters
13
Gas Supply Pipes
13
Boosted Supplies
13
Boiler House Control Valve
13
Boiler Gas System Leak Check
13
Flue System
15
General Requirements
15
Design Waste Gas Volume and Temperature
15
Flue Condensation
15
Materials
15
Disconnection
16
Flue Discharge
16
Surface Temperatures
16
Flue System Location
16
Air Supply
16
Air Supply by Natural Ventilation
16
Air Supply by Mechanical Ventilation
16
Water Circulation System
17
General
17
Pressure Relief Valve (Safety Valve)
17
Open Vent and Cold Feed Pipe
17
Altitude Gauge (Water Pressure Gauge)
17
Thermometer
17
Drain Valves
17
Circulating Pump
17
Minimum Water Flow Rates
17
Control Schemes
18
Unvented Pressurised Systems
18
Modular Boiler Control Schemes
19
Electrical Supply
19
Site Wiring
19
Indication Signals and Volt Free Contacts
19
Milton Boiler Sequence Control and Sequencing Interface Module (Optional)
19
Boiler Assembly and Installation
22
General
22
Heat Exchanger Insulation Fitting Instructions
22
Gas Pipe Fitting Instructions
24
Connection of Boilers to the Flue System
24
Gas Connections
24
Water Connections
24
Casing and Controls Assembly
25
Commissioning and Testing
30
Electrical Installation
30
Gas Installation
30
Water Circulation System
30
Commissioning the Boiler
30
Boiler Checks Prior to Lighting
30
Procedure for Initial Lighting
33
Gas Pressure Adjustment and Combustion Checks
33
Temperature Limiter (Limit Thermostat)
37
Safety Checks
37
User's Instructions
37
Fault Finding
37
Safety Features Summary
37
Fault Finding Procedures
39
Possible Causes of Boiler Lockout
39
Servicing
39
Replacement of Failed Components
42
Recommended Spares
46
Appendix 'A' - Information Relating to Propane Firing
47
4
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Hamworthy Warmwell 60 Specifications
General
Central Heating Output (kW)
60
Efficiency Rating
A
Mounting
Floor Standing
Output
60kW
Fuel Type
Gas
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